GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
GMC_Truck
🢒
2005
🢒
Savana - AWD
🢒
Body
🢒
Doors
🢒 Rear Side Door Replacement
Tools Required
•
J 41226
Door Hinge Pin Drillout Kit
•
J 41226-50
Door Hinge Pin Adapter Kit
Removal Procedure
Remove the side rear door trim panel. Refer to
Rear Side 60/40 Door Trim Panel Replacement - Right Side
or
Rear Side 60/40 Door Trim Panel Replacement - Left Side
.
Remove the hinged side window or the stationary side window. Refer to
Body Side Window Replacement
or
Body Side Window Replacement
in Stationary Windows.
Remove the weatherstrips, if needed. Refer to
Rear Side Door Lower Weatherstrip Replacement
or
Intermediate Side Door Window Weatherstrip Replacement
.
Remove the side rear door upper and lower door wedges from the door. Refer to
Sliding Rear Side Door Locator and Door Side Wedge Replacement
.
Remove the upper and the lower door latches. Refer to
Rear Side Door Latch Replacement - Upper
and
Rear Side Door Latch Replacement - Lower
.
Remove the latch rods from the door.
Remove the latch handle. Refer to
Rear Side Door Latch Control Handle Replacement
.
Remove the latch striker. Refer to
Rear Side Door Latch Striker Replacement - Lower
.
Remove the side rear door hinge pins using the
J 41226
and the
J 41226-50
.
Remove the side rear door from the vehicle.
Installation Procedure
Install the side rear door to the vehicle with an assistant.
Install the side rear door hinge pins using the
J 41226
and the
J 41226-50
.
Install the latch striker. Refer to
Rear Side Door Latch Striker Replacement - Lower
.
Install the latch handle. Refer to
Rear Side Door Latch Control Handle Replacement
.
Install the latch rods to the door.
Install the upper and the lower door latches. Refer to
Rear Side Door Latch Replacement - Upper
and
Rear Side Door Latch Replacement - Lower
.
Install the side rear door upper and lower door wedges to the door. Refer to
Sliding Rear Side Door Locator and Door Side Wedge Replacement
.
Install the weatherstrips, if needed. Refer to
Rear Side Door Lower Weatherstrip Replacement
or
Intermediate Side Door Window Weatherstrip Replacement
.
Install the hinged side window or the stationary side window. Refer to
Body Side Window Replacement
or
Body Side Window Replacement
in Stationary Windows.
Install the side rear door trim panel. Refer to
Rear Side 60/40 Door Trim Panel Replacement - Right Side
or
Rear Side 60/40 Door Trim Panel Replacement - Left Side
.