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For 1990-2009 cars only

Exhaust Manifold Replacement - Right Side 4.3L

Removal Procedure


    Object Number: 314971  Size: SH
  1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the right front tire.
  3. Remove the right fender wheelhouse extension (1).

  4. Object Number: 317450  Size: SH
  5. Disconnect the spark plug wires from the spark plugs.
  6. Remove the bolts and the spark plug wire support.
  7. Remove the starter. Refer to Starter Motor Replacement .
  8. Remove the catalytic converter assembly. Refer to Catalytic Converter Replacement .

  9. Object Number: 43728  Size: SH
  10. Remove the exhaust manifold bolts through the wheelhouse.
  11. Remove the exhaust manifold with the exhaust manifold gaskets and the spark plug wire shields from the engine.
  12. Clean all gasket surfaces.

Installation Procedure


    Object Number: 476818  Size: SH

    Important: To assist in installing the exhaust manifold to the engine, the tabs on a NEW exhaust manifold gasket will hold the gasket and the bolts in place.

  1. Sub-assemble the NEW gaskets, the spark plug wire shields, and the bolts to the exhaust manifold.
  2. Ensure that the exhaust manifold bolts are held in place by the tabs on the exhaust manifold gaskets.
  3. Notice: Refer to Fastener Notice in the Preface section.

  4. Install the exhaust manifold.
  5. Tighten

    1. Tighten the exhaust manifold bolts - First Pass to 15 N·m (11 lb ft).
    2. Tighten the exhaust manifold bolts - Second Pass to 30 N·m (22 lb ft).
  6. Install the catalytic converter assembly. Refer to Catalytic Converter Replacement .
  7. Install the starter. Refer to Starter Motor Replacement .

  8. Object Number: 317450  Size: SH
  9. Install the spark plug wire support and bolts.
  10. Tighten
    Tighten the spark plug wire support bolts to 12 N·m (106 lb in).

  11. Install the spark plug wires. Refer to Spark Plug Wire Replacement .

  12. Object Number: 314971  Size: SH
  13. Install the fender wheelhouse extension (1).
  14. Install the front tire. Refer to Tire and Wheel Removal and Installation .
  15. Lower the vehicle.

Exhaust Manifold Replacement - Right Side 4.8L, 5.3L, 6.0L

Removal Procedure


    Object Number: 741554  Size: SH
  1. Remove the catalytic converter from the exhaust manifold. Refer to Catalytic Converter Replacement .
  2. Remove the engine cover. Refer to Engine Cover Replacement .
  3. Remove the oil level indicator tube. Refer to Oil Level Indicator and Tube Removal .
  4. Remove the exhaust manifold, bolts and exhaust manifold.
  5. Clean all sealing surfaces.

Installation Procedure

    Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 741554  Size: SH
  1. Install the exhaust manifold and bolts.
  2. Tighten

    1. Tighten the exhaust manifold bolts - First Pass to 15 N·m (11 lb ft).
    2. Tighten the exhaust manifold bolts - Second Pass to 25 N·m (18 lb ft).
  3. Install the oil level indicator tube. Refer to Oil Level Indicator and Tube Removal .
  4. Install the catalytic converter to the exhaust manifold.
  5. Install the engine cover. Refer to Engine Cover Replacement .

Exhaust Manifold Replacement - Right Side 6.6L


Object Number: 1724353  Size: MF

Callout

Component Name

Preliminary Procedures

  1. Remove the right side exhaust pipe. Refer to Exhaust Pipe Replacement - Right Side .
  2. Remove the right front tire and wheel. Refer to Tire and Wheel Removal and Installation .
  3. Remove the right side wheelhouse splash shield. Refer to .

1

Exhaust Manifold Nut (Qty: 2)

Tip
Torque the exhaust manifold nuts in the sequence shown in the graphic.

Tighten
38 N·m (28 lb ft)

2

Exhaust Manifold Bolt (Qty: 6)

Tip
Torque the bolts in the sequence shown in the graphic.

Tighten
38 N·m (28 lb ft)

3

Right Side Exhaust Manifold

Procedure

  1. Transfer the exhaust manifold gasket.
  2. Replace or transfer the exhaust manifold gasket as needed.