GM Service Manual Online
For 1990-2009 cars only

Heater Inlet Pipe Replacement 6.6L

Tools Required

J 38185 Hose Clamp Pliers

Removal Procedure

  1. Remove the engine cover. Refer to Engine Cover Replacement.
  2. Drain the cooling system. Refer to Cooling System Draining and Filling.
  3. Remove the upper fan shroud. Refer to Engine Coolant Fan Upper Shroud Replacement.

  4. Object Number: 1654273  Size: SH
  5. Reposition the heater hose clamp at the heater pipe assembly using J 38185 .
  6. Remove the heater hose from the heater pipe assembly near the front of the engine.

  7. Object Number: 1654275  Size: SH
  8. Remove the heater pipe to the engine retaining nut.

  9. Object Number: 1731161  Size: SH
  10. Reposition the heater hose clamp at the heater pipe assembly using J 38185 .
  11. Remove the heater hose/pipe assembly near the rear of the engine.
  12. Important: Note the routing of the hose assembly to ensure proper installation.

  13. Remove the heater pipe hose assembly from the vehicle.

Installation Procedure

  1. Install the heater pipe hose assembly to the vehicle.

  2. Object Number: 1731161  Size: SH
  3. Install the heater hose/pipe assembly near the rear of the engine.
  4. Reposition the heater hose clamp at the heater pipe assembly using J 38185 .

  5. Object Number: 1654275  Size: SH
  6. Install the heater pipe to the engine retaining nut.
  7. Tighten
    Tighten the nut to 8 N·m (71 lb in).


    Object Number: 1654273  Size: SH
  8. Install the heater hose to the heater pipe assembly near the front of the engine.
  9. Reposition the heater hose clamp at the heater pipe assembly using J 38185 .
  10. Install the upper fan shroud. Refer to Engine Coolant Fan Upper Shroud Replacement.
  11. Fill the cooling system. Refer to Cooling System Draining and Filling.
  12. Install the engine cover. Refer to Engine Cover Replacement.

Heater Inlet Pipe Replacement 4.3L


Object Number: 1894449  Size: MF

Callout

Component Name

Preliminary Procedures

  1. Partially drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .

1

Heater Inlet Pipe Clamp (Qty:2)

2

Heater Inlet Pipe Bolt

3

Heater Inlet Pipe