Evaporative Emission Canister Replacement Cab/Chassis
Removal Procedure
Important: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Disconnect the EVAP canister vent solenoid (CVS) line from the canister.
- Disconnect the fuel tank EVAP line from the canister.
- Disconnect the canister EVAP line from the fuel bundle line.
- Remove the EVAP canister nuts.
- Remove the EVAP canister.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- Install the EVAP canister.
- Install the EVAP canister nuts.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Connect the canister EVAP line to the fuel bundle line.
- Connect the fuel tank EVAP line to the canister.
- Connect the EVAP CVS line to the canister.
- Lower the vehicle.
Evaporative Emission Canister Replacement 1500 Crew Cab
Removal Procedure
Important: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Disconnect the canister vent solenoid (CVS) line from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the fuel/EVAP bundle line from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the fuel tank line from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Remove the EVAP canister bracket bolts.
- Remove the EVAP canister from the bracket, if necessary.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- Install the EVAP canister to the bracket, if necessary.
- Install the EVAP canister bracket bolts.
Tighten
Tighten the bolts to 18 N·m (13 lb ft).
- Connect the fuel tank line to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the fuel/EVAP bundle line to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the CVS line to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Lower the vehicle.
Evaporative Emission Canister Replacement Pickup
Removal Procedure
Important: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Disconnect the EVAP canister vent solenoid (CVS) line from the EVAP canister.
- Disconnect the fuel tank EVAP line from the canister.
- Disconnect the canister EVAP line from the fuel bundle line.
- Remove the EVAP canister nut.
- Remove the EVAP canister with shield from the bracket.
- If necessary, remove the EVAP canister from the shield, perform the following:
7.1. | Lift up the retaining clip on the bottom of the canister. |
7.2. | Remove the canister from the shield. |
- If necessary, disconnect the EVAP lines from the canister.
- If equipped with a 5 ft 8 in box, disconnect the EVAP canister vent solenoid (CVS) line (1) from the EVAP canister.
- Disconnect the fuel tank EVAP line (4) from the canister.
- Disconnect the fuel bundle EVAP line (3) from the canister.
- Remove the EVAP canister nuts (2).
- Remove the EVAP canister bolt (5).
- Remove the EVAP canister with shield from the frame/crossmember.
- If necessary, remove the EVAP canister from the shield, perform the following:
15.1. | Lift up the retaining clip on the bottom of the canister. |
15.2. | Remove the canister from the shield. |
Installation Procedure
- If equipped with a 5 ft 8 in box, If necessary, install the EVAP canister to the shield, perform the following:
1.1. | Lift up the retaining clip on the bottom of the canister. |
1.2. | Remove the canister from the shield. |
- Install the EVAP canister with shield to the frame/crossmember.
Notice: Refer to Fastener Notice in the Preface section.
- Install the EVAP canister nuts (2).
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the EVAP canister bolt (5).
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Connect the fuel bundle EVAP line (3) to the canister.
- Connect the fuel tank EVAP line (4) to the canister.
- Connect the EVAP CVS line (1) to the EVAP canister.
- If necessary, connect the EVAP lines to the canister.
- If necessary, install the EVAP canister to the shield, perform the following:
9.1. | Install the canister to the shield. |
9.2. | Ensure the retaining clip engages on the bottom of the canister. |
- Install the EVAP canister with shield to the bracket.
- Install the EVAP canister nut.
Tighten
Tighten the nut to 25 N·m (18 lb ft).
- Connect the canister EVAP line to the fuel bundle line.
- Connect the fuel tank EVAP line to the canister.
- Connect the EVAP CVS line to the canister.
- Lower the vehicle.