- Install the engine wiring harness.
Notice: Refer to Fastener Notice in the Preface section.
- Install the glow plug electrical connector nuts.
Tighten
Tighten the nuts to 2 N·m (18 lb in).
- Install the glow plug control module.
- Install the glow plug control module bolts.
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install the oil level sensor harness bolt.
Tighten
Tighten the bolt to 40 N·m (30 lb ft).
- Connect the oil pressure sensor electrical connector.
- Connect the fuel rail pressure sensor electrical connector.
- Connect the turbocharger vane control solenoid valve.
- Connect the fuel injector electrical connectors.
- Connect the IAT sensor electrical connector (1).
- Install and connect the turbocharger vane position
sensor.
- Connect the glow plug control module electrical connectors (1,
2).
- Connect the fuel temperature sensor electrical connector.
- Connect the oil level sensor electrical harness connector.
- Connect the fuel pressure control valve electrical
connector.
- Install the main engine electrical harness connector
screws.
Tighten
Tighten the screws to 10 N·m (89 lb in).
- Connect the main engine electrical harness connectors.
- Push down on the latches (1) in order to connect the connectors.
- Close the harness clip (2).
- Install electrical harness bolts.
Tighten
Tighten the screws to 4 N·m (35 lb in).
- Connect the CKP sensor electrical connector.
- Install the 2 ground bolts.
Tighten
Tighten the bolts to 34 N·m (25 lb ft).
- Connect the CMP sensor electrical connector.
- Connect the EGR valve electrical connector.
- Connect the ECT sensor electrical connector.
- Install the PCV hose/pipe. Refer to
Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .
- Install the right glow plug harness bracket bolts.
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install the right glow plug connectors to the glow plugs.
Tighten
Tighten the glow plug connector nuts to 2 N·m
(18 lb in).
- Install the left glow plug harness bracket bolts.
Tighten
Tighten the bolts to 10 N·m (89 lb in.
- Install the left glow plug connectors to the glow plugs.
Tighten
Tighten the glow plug connector nuts to 2 N·m
(18 lb in).
- Install the engine harness clip to the side of the
air inlet tube.
- Connect the MAP sensor electrical connector (2).
- Connect the IAH electrical connector (1).
- Remove the tape from the turbocharger openings.
Important: Lubricate the end of the duct prior to installation.
- Install the charged air cooler inlet duct connector (4) to the
turbocharger.
- Tighten the charged air cooler inlet duct connector to turbocharger clamp (1).
Tighten
Tighten the clamp to 6 N·m (53 lb in).
- Install a NEW quick connect fitting clip to the charged
air cooler duct.
- Install the charged air cooler outlet duct to the intake.
- Install the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
- Install both front wheelhouse panels. Refer to
Wheelhouse Panel Replacement
.
- Install the intake manifold cover. Refer to
Intake Manifold Cover Replacement
.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.