GM Service Manual Online
For 1990-2009 cars only

Tools Required

    • J 37668-A Seal Installer
    • J 45380 Transfer Case Rear Bushing Remover and Installer

Removal Procedure


    Object Number: 715670  Size: SH
  1. Remove the transfer case shield, if equipped. Refer to Transfer Case Shield Replacement .
  2. Remove the rear propeller shaft. Refer to One-Piece Propeller Shaft Replacement .
  3. Remove the rear output shaft seal.

  4. Object Number: 801274  Size: SH
  5. Inspect the rear output shaft bushing for scoring or wear.
  6. Remove the rear output shaft bushing if required, using the J 45380 .
  7. • Install the finger section of the J 45380 in front of the bushing.
    • Install the tube and forcing screw to the finger section. Ensure the forcing screw is backed out.
    • Using a wrench on the forcing screw, remove the rear output shaft bushing.

Installation Procedure


    Object Number: 801307  Size: SH
  1. Install a NEW rear output shaft bushing, if required, using the J 45380 .
  2. • Install the bushing or the finger section of the J 45380 .
    • Install the finger section to the main body of the J 45380 .
    • Position the bushing and tool to the case.
    • Using a hammer and the J 45380 , install the bushing.

    Object Number: 687288  Size: SH

    Important: Ensure the drain hole on the boot of the rear output shaft seal is facing down toward the ground.

  3. Using the J 37668-A , install the rear output shaft to the transfer case.
  4. Install the rear propeller shaft. Refer to One-Piece Propeller Shaft Replacement .
  5. Check the fluid level, Add fluid if necessary.
  6. Install the transfer case shield, if equipped. Refer to Transfer Case Shield Replacement .