120-Volt Battery Disconnect Switch Cable Replacement 5.3L Engine w/RPO HP2

Caution: To help avoid personal injury, disable the 36V system anytime you perform service work on or around the generator battery carrier. The 36V system will still be active after you have disabled the generator battery carrier.

Caution: To help avoid personal injury, always disconnect the 36V generator battery carrier before doing any work to the generator battery carrier system. To disconnect the generator battery carrier, turn the engine off and turn OFF the service disconnect switch, which is located on the passenger side of the generator battery carrier.

1. Disconnect the 120-volt AC electrical connector (3).
2. Remove the generator battery carrier intermediate cover. Refer to Battery Cover Replacement - Rear Seat .



3. Remove the receptacle outlet cover screws (1).



4. Remove the 120-volt cable connector screws.
5. Disconnect the retainers securing the 120-volt cable to the generator battery carrier.



6. Note the routing of the 120-volt cable.



7. Remove the 120-volt cable (1) out through the receptacle opening (2) in the generator battery carrier.

1. Feed the 120-volt cable (1) through the receptacle opening (2) in the generator battery carrier.



2. Route the 120-volt cable as noted earlier.



3. Connect the retainers securing the 120-volt cable within the generator battery carrier.

Notice: Refer to Fastener Notice in the Preface section.

4. Install the 120-volt cable connector screws.

Tighten
Tighten the screws to 6 N·m (53 lb in).




5. Install the receptacle outlet cover screws (1).

Tighten
Tighten the screws to 0.5 N·m (4.4 lb in).

6. Install the generator battery carrier intermediate cover. Refer to Battery Cover Replacement - Rear Seat .



7. Connect the 120-volt AC electrical connector (3).