Caution: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Caution: Refer to SIR Caution in the Preface section.

Preliminary Procedures

1. Disable the SIR system. Refer to SIR Disabling and Enabling .
2. Remove the front door sill plate. Refer to Front Side Door Sill Plate Replacement .
3. Remove the rear window lower trim panel. Refer to Rear Window Lower Garnish Molding Replacement .
4. Remove body lock pillar garnish molding. Refer to Body Lock Pillar Trim Replacement .
5. Remove the front assist handle (passenger side only). Refer to Front Assist Handle Replacement .
6. Remove windshield garnish molding. Refer to Windshield Pillar Garnish Molding Replacement .
7. Lower side of headliner. Refer to Headlining Trim Panel Replacement .

1

Inflatable Restraint Roof Rail Module Bolt (Qty: 7)

Notice: Refer to Fastener Notice in the Preface section.

Procedure

1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:

1.1.	Remove the current M-6 bolt.

1.2.	Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.

2. If location is at second row roof rail assist handle bracket attachments:

•	Remove the roof rail assist handle bracket if installed.

•	Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.

•	Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.

3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
5. Reinstall the module. Ensure the module does not get damaged.
6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
7. Hand start any other bolts that were removed.
8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb ft)

2

Inflatable Restraint Roof Rail Module Retainer (Qty: 4)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

1. Release the connector position assurance (CPA) retainer.
2. Disconnect the electrical connectors.
3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping .

Caution: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Caution: Refer to SIR Caution in the Preface section.

Preliminary Procedures

1. Disable the SIR system. Refer to SIR Disabling and Enabling .
2. Remove the rear door sill plate. Refer to Rear Side Door Sill Plate Replacement .
3. Remove the rear window lower trim panel. Refer to Rear Window Lower Garnish Molding Replacement .
4. Remove body lock pillar garnish molding. Refer to Body Lock Pillar Trim Replacement .
5. Remove the rear assist handle. Refer to Roof Rail Rear Assist Handle Replacement .
6. Remove the front assist handle (passenger side only). Refer to Front Assist Handle Replacement .
7. Remove the windshield garnish molding. Refer to Windshield Pillar Garnish Molding Replacement .
8. Lower the side of headliner. Refer to Headlining Trim Panel Replacement .

1

Inflatable Restraint Roof Rail Module Bolt (Qty: 9)

Notice: Refer to Fastener Notice in the Preface section.

Procedure

1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:

1.1.	Remove the current M-6 bolt.

1.2.	Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.

2. If location is at second row roof rail assist handle bracket attachments:

•	Remove the roof rail assist handle bracket if installed.

•	Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.

•	Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.

3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
5. Reinstall the module. Ensure the module does not get damaged.
6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
7. Hand start any other bolts that were removed.
8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb ft)

2

Inflatable Restraint Roof Rail Module Retainer (Qty: 5)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

1. Release the connector position assurance (CPA) retainer.
2. Disconnect the electrical connectors.
3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping .

Caution: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Caution: Refer to SIR Caution in the Preface section.

Preliminary Procedures

1. Disable the SIR system. Refer to SIR Disabling and Enabling .
2. Remove the front and rear door sill plate. Refer to Front Side Door Sill Plate Replacement and Rear Side Door Sill Plate Replacement .
3. Remove the center pillar lower molding. Refer to Center Pillar Lower Garnish Molding Replacement .
4. Remove the center pillar upper molding. Refer to Center Pillar Upper Garnish Molding Replacement .
5. Remove the rear window lower trim panel. Refer to Rear Window Lower Garnish Molding Replacement .
6. Remove body lock pillar garnish molding. Refer to Body Lock Pillar Trim Replacement .
7. Remove the rear assist handle. Refer to Roof Rail Rear Assist Handle Replacement .
8. Remove the front assist handle (passenger side only). Refer to Front Assist Handle Replacement .
9. Remove the windshield garnish molding. Refer to Windshield Pillar Garnish Molding Replacement .
10. Lower the side of headliner. Refer to Headlining Trim Panel Replacement .

1

Inflatable Restraint Roof Rail Module Bolt (Qty: 10)

Notice: Refer to Fastener Notice in the Preface section.

Procedure

1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:

1.1.	Remove the current M-6 bolt.

1.2.	Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.

2. If location is at second row roof rail assist handle bracket attachments:

•	Remove the roof rail assist handle bracket if installed.

•	Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.

•	Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.

3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
5. Reinstall the module. Ensure the module does not get damaged.
6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
7. Hand start any other bolts that were removed.
8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb ft)

2

Inflatable Restraint Roof Rail Module Retainer (Qty: 5)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

1. Release the connector position assurance (CPA) retainer.
2. Disconnect the electrical connectors.
3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping .