GM Service Manual Online
For 1990-2009 cars only

Front Disc Brake Hardware Replacement JD9, JF3, JF7


Object Number: 1828780  Size: MF

Callout

Component Name

Caution: Refer to Brake Dust Caution in the Preface section.

Notice: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.

Preliminary Procedures

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .

1

Brake Caliper Guide Pin Bolt (Qty: 2)

Notice: Refer to Fastener Notice in the Preface section.

Procedure

  1. DO NOT use any air tools to remove or install the brake caliper guide pin bolts. Use hand tools only.
  2. Install an open end wrench to hold the caliper guide pin in line with the brake caliper while removing or installing the caliper guide pin bolts. DO NOT allow the open end wrench to contact the brake caliper. Allowing the open end wrench to contact the brake caliper will cause a pulsation when the brakes are applied.

Tighten
100 N·m (74 lb ft)

2

Brake Caliper

Procedure

Without disconnecting the brake caliper hose, support the brake caliper with heavy mechanics wire or equivalent.

3

Brake Caliper Guide Pin (Qty: 2)

Procedure

Apply a thin coating of high temperature silicone brake lubricant to the brake caliper guide pins and the guide pin bores of the brake caliper bracket.

4

Brake Caliper Guide Pin Seal (Qty: 2)

Procedure

  1. Apply a thin coating of high temperature silicone brake lubricant to the brake caliper guide pin seals.
  2. Ensure the brake caliper guide pin seal is fully seated in the groove of the brake caliper guide pin and the guide pin slides freely in the brake caliper bracket bore.

5

Brake Caliper Guide Pin Bushing (Qty: 2)

Procedure

Apply a thin coating of high temperature silicone brake lubricant to the brake caliper guide pin bushings.

Front Disc Brake Hardware Replacement JH6, JH7


Object Number: 1838051  Size: MF

Callout

Component Name

Caution: Refer to Brake Dust Caution in the Preface section.

Notice: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.

Preliminary Procedures

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .

1

Brake Caliper Guide Pin Bolt (Qty: 2)

Notice: Refer to Fastener Notice in the Preface section.

Tighten
108 N·m (80 lb ft)

2

Brake Caliper

Procedure

Without disconnecting the brake caliper hose, support the brake caliper with heavy mechanics wire or equivalent.

3

Brake Caliper Guide Pin Seal (Qty: 2)

Procedure

Apply a thin coating of high temperature silicone brake lubricant to the brake caliper guide pin seals.

4

Brake Caliper Guide Pin Bushing (Qty: 2)

Procedure

Apply a thin coating of high temperature silicone brake lubricant to the brake caliper guide pin bushings.