GM Service Manual Online
For 1990-2009 cars only

Fuel Level Sensor Replacement 15 Reg Cab w/26 gal Tank

Removal Procedure


    Object Number: 1854514  Size: SH
  1. Remove the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement .
  2. Disconnect the fuel level sensor wiring pigtail electrical connector (1) from the module cover.

  3. Object Number: 1854515  Size: SH
  4. Remove the fuel level sensor wiring pigtail from under the module clip (1).
  5. Gently push in the fuel level sensor retainers (2), disengaging them from the module reservoir.

  6. Object Number: 1854516  Size: SH
  7. Slide the fuel level sensor up, in order to remove the sensor from the module slot.

Installation Procedure


    Object Number: 1854516  Size: SH
  1. Position the fuel level sensor over the slot in the reservoir and slide the sensor down into the slot.

  2. Object Number: 1854515  Size: SH
  3. Ensure that the fuel level sensor retainers (2) engage the module reservoir.
  4. Install the fuel level sensor wiring pigtail under the module clip (1) behind the fuel pump wires.

  5. Object Number: 1854514  Size: SH
  6. Connect the fuel level sensor wiring pigtail electrical connector (1) to the module cover.
  7. Install the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement .

Fuel Level Sensor Replacement 15 Ext/Crew Cab w/26 gal Tank

Removal Procedure


    Object Number: 1854694  Size: SH
  1. Remove the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement .
  2. Disconnect the fuel level sensor wiring pigtail electrical connector (1) from the module cover.

  3. Object Number: 1854696  Size: SH
  4. Remove the fuel level sensor wiring pigtail from under the module clip (2).
  5. Gently push in the fuel level sensor retainers (1), disengaging them from the module reservoir.

  6. Object Number: 1854697  Size: SH
  7. Slide the fuel level sensor up, in order to remove the sensor from the module slot.

Installation Procedure


    Object Number: 1854697  Size: SH
  1. Position the fuel level sensor over the slot in the reservoir and slide the sensor down into the slot.

  2. Object Number: 1854696  Size: SH
  3. Ensure that the fuel level sensor retainers (1) engage the module reservoir.
  4. Install the fuel level sensor wiring pigtail under the module clip (2) behind the fuel pump wires.

  5. Object Number: 1854694  Size: SH
  6. Connect the fuel level sensor wiring pigtail electrical connector (1) to the module cover.
  7. Install the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement .

Fuel Level Sensor Replacement 25 Ext/Crew Cab w/26 gal Tank

Removal Procedure


    Object Number: 1854514  Size: SH
  1. Remove the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement .
  2. Disconnect the fuel level sensor wiring pigtail electrical connector (1) from the module cover.

  3. Object Number: 1854515  Size: SH
  4. Remove the fuel level sensor wiring pigtail from under the module clip (1).
  5. Gently push in the fuel level sensor retainers (2), disengaging them from the module reservoir.

  6. Object Number: 1854516  Size: SH
  7. Slide the fuel level sensor up, in order to remove the sensor from the module slot.

Installation Procedure


    Object Number: 1854516  Size: SH
  1. Position the fuel level sensor over the slot in the reservoir and slide the sensor down into the slot.

  2. Object Number: 1854515  Size: SH
  3. Ensure that the fuel level sensor retainers (2) engage the module reservoir.
  4. Install the fuel level sensor wiring pigtail under the module clip (1) behind the fuel pump wires.

  5. Object Number: 1854514  Size: SH
  6. Connect the fuel level sensor wiring pigtail electrical connector (1) to the module cover.
  7. Install the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement .

Fuel Level Sensor Replacement 15/25 Reg/Ext/Crew Cab w/34 gal Tank

Removal Procedure


    Object Number: 1854934  Size: SH
  1. Remove the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement .
  2. Disconnect the fuel level sensor wiring pigtail electrical connector (1) from the module cover.

  3. Object Number: 1854935  Size: SH
  4. Remove the fuel level sensor wiring pigtail from under the module clip (2).
  5. Gently push in the fuel level sensor retainers (1), disengaging them from the module reservoir.

  6. Object Number: 1854936  Size: SH
  7. Slide the fuel level sensor up, in order to remove the sensor from the module slot.

Installation Procedure


    Object Number: 1854936  Size: SH
  1. Position the fuel level sensor over the slot in the reservoir and slide the sensor down into the slot.

  2. Object Number: 1854935  Size: SH
  3. Ensure that the fuel level sensor retainers (1) engage the module reservoir.
  4. Install the fuel level sensor wiring pigtail under the module clip (2) behind the fuel pump wires.

  5. Object Number: 1854934  Size: SH
  6. Connect the fuel level sensor wiring pigtail electrical connector (1) to the module cover.
  7. Install the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement .

Fuel Level Sensor Replacement 35 Reg/Ext/Crew Cab w/34 gal Tank

Removal Procedure


    Object Number: 1854934  Size: SH
  1. Remove the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement .
  2. Disconnect the fuel level sensor wiring pigtail electrical connector (1) from the module cover.

  3. Object Number: 1854935  Size: SH
  4. Remove the fuel level sensor wiring pigtail from under the module clip (2).
  5. Gently push in the fuel level sensor retainers (1), disengaging them from the module reservoir.

  6. Object Number: 1854936  Size: SH
  7. Slide the fuel level sensor up, in order to remove the sensor from the module slot.

Installation Procedure


    Object Number: 1854936  Size: SH
  1. Position the fuel level sensor over the slot in the reservoir and slide the sensor down into the slot.

  2. Object Number: 1854935  Size: SH
  3. Ensure that the fuel level sensor retainers (1) engage the module reservoir.
  4. Install the fuel level sensor wiring pigtail under the module clip (2) behind the fuel pump wires.

  5. Object Number: 1854934  Size: SH
  6. Connect the fuel level sensor wiring pigtail electrical connector (1) to the module cover.
  7. Install the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement .