Evaporative Emission Canister Replacement Extended Cab w/26 Gal Tank

Note: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.

1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle.
2. Disconnect the fuel tank EVAP pipe quick connect fitting (3) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.
3. Disconnect the chassis EVAP pipe quick connect fitting (2) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.



4. Disconnect the EVAP canister vent solenoid pipe quick connect fitting (3) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.



5. Remove the EVAP canister nut (1). (body shown removed, for clarity).
6. Remove the EVAP canister assembly.
7. If replacing the EVAP canister perform the following steps, otherwise proceed to step 3 in the installation procedure.



8. Remove the EVAP canister bracket from the canister.

1. If replacing the EVAP canister perform the following steps, otherwise proceed to step 3.
2. Install the EVAP canister bracket to the canister.



3. Install the EVAP canister assembly.

Caution: Refer to Fastener Caution in the Preface section.

4. Install the EVAP canister nut.

Tighten
Tighten the nut to 25 N·m (18 lb ft).




5. Connect the EVAP canister vent solenoid pipe quick connect fitting (3) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.



6. Connect the chassis EVAP pipe quick connect fitting (2) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.
7. Connect the fuel tank EVAP pipe quick connect fitting (3) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.
8. Lower the vehicle.

Evaporative Emission Canister Replacement Regular Cab w/26 Gal Tank

Note: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.

1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle.
2. Disconnect the EVAP canister pipe quick connect fitting (2) from the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service.
3. Disconnect the EVAP canister vent solenoid pipe quick connect fitting (3) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.
4. Disconnect the EVAP canister pipe quick connect fitting (4) from the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service.



5. Remove the EVAP canister nut. (body shown removed, for clarity).
6. Remove the EVAP canister assembly.
7. If replacing the EVAP canister perform the following steps, otherwise proceed to step 4 in the installation procedure.



8. Remove the EVAP canister from the shield.
9. Disconnect the EVAP canister pipes from the canister. Refer to Plastic Collar Quick Connect Fitting Service.

1. If replacing the EVAP canister perform the following steps, otherwise proceed to step 4.
2. Connect the EVAP canister pipes to the canister. Refer to Plastic Collar Quick Connect Fitting Service.
3. Install the EVAP canister to the shield.



4. Install the EVAP canister assembly.

Caution: Refer to Fastener Caution in the Preface section.

5. Install the EVAP canister nut.

Tighten
Tighten the nut to 25 N·m (18 lb ft).




6. Connect the EVAP canister pipe quick connect fitting (4) to the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service.
7. Connect the EVAP canister vent solenoid pipe quick connect fitting (3) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.
8. Connect the EVAP canister pipe quick connect fitting (2) to the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service.
9. Lower the vehicle.

Evaporative Emission Canister Replacement Regular Cab w/34 Gal Tank

Note: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.

1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle.
2. Disconnect the EVAP canister pipe quick connect fitting (2) from the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service.
3. Disconnect the EVAP canister vent solenoid pipe quick connect fitting (3) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.
4. Disconnect the EVAP canister pipe quick connect fitting (4) from the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service.



5. Remove the EVAP canister nut (1). (body shown removed, for clarity).
6. Remove the EVAP canister assembly.
7. If replacing the EVAP canister perform the following steps, otherwise proceed to step 4 in the installation procedure.



8. Remove the EVAP canister bracket from the canister.
9. Disconnect the EVAP canister pipe quick connect fittings from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.

1. If replacing the EVAP canister perform the following steps, otherwise proceed to step 4.
2. Install the EVAP canister bracket to the canister.
3. Connect the EVAP canister pipe quick connect fittings to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.



4. Install the EVAP canister assembly.

Caution: Refer to Fastener Caution in the Preface section.

5. Install the EVAP canister nut.

Tighten
Tighten the nut to 25 N·m (18 lb ft).




6. Connect the EVAP canister pipe quick connect fitting (4) to the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service.
7. Connect the EVAP canister vent solenoid pipe quick connect fitting (3) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.
8. Connect the EVAP canister pipe quick connect fitting (2) to the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service.
9. Lower the vehicle.