Special Tools
• | J 2619-01 Slide Hammer W/1/2 x 13 Adapter
|
• | J 45859 Axle Shaft Remover/Installer
|
Removal Procedure
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation.
- Remove the wheel speed sensor.
- Remove the rear brake drum, if equipped. Refer to
Brake Drum Replacement.
- Remove the brake caliper mounting bracket, if equipped. Refer to
Rear Brake Caliper Bracket Replacement.
- Remove the rear axle housing cover and gasket. Refer to
Rear Axle Housing Cover and Gasket Replacement.
- Remove the and discard differential pinion gear shaft bolt.
Note: For those vehicles NOT equipped with the locking differential proceed to step 8. If the vehicle is equipped WITH the locking differential, proceed to step 9 and 10.
- Remove the differential pinion gear shaft.
Note: Rotate the differential case until the differential pinion shaft just touches the rear axle housing.
- Remove the differential pinion gear shaft part way from the differential case.
- Use a screw driver, or similar tool to rotate the lock (1) until the lock (1) aligns with the thrust block (2).
- Push in on the rear axle shaft (2) and remove the lock (1).
Note: If the rear axle shaft is difficult to remove, proceed to step 14.
- Remove the rear drum brake axle shaft (2) from the rear axle assembly (1), if equipped.
Note: If the rear axle shaft is difficult to remove, proceed to step 14.
- Remove the rear disc brake axle shaft (1) from the rear axle assembly (2), if equipped
- Using the
J 2619-01 hammer
(2) and the
J 45859 remover/installer
(1), remove the rear axle shaft from the rear axle assembly.
- Replace the rear axle shaft seal and or bearing, if needed. Refer to
Rear Axle Shaft Seal and/or Bearing Replacement.
Installation Procedure
Note: When installing the rear axle shaft, ensure that the seal is not damaged.
- Install the disc brake axle shaft (1) in the rear axle assembly (2), if equipped.
- Install the drum brake axle shaft (2) in the rear axle assembly (2), if equipped.
Note: In steps 3 and 4, pull out on the axle shaft after the lock has been installed to ensure that the lock is seated properly.
- Install the lock (1) in the rear axle (2), without a locking differential.
- Install the lock (1) on the rear axle shaft (3), with a locking differential.
Note: On axles with a locking differential, keep the differential pinion shaft slightly withdrawn.
- Install the differential pinion gear shaft.
Caution: Refer to Fastener Caution in the Preface section.
- Install the NEW differential pinion gear shaft bolt and tighten to
34 N·m (25 lb ft) for the 8.6 inch axle and
50 N·m (37 lb ft) for the 9.5
inch axle.
- Install the rear axle housing cover and gasket. Refer to
Rear Axle Housing Cover and Gasket Replacement.
- Install the wheel speed sensor.
- Install the brake caliper mounting bracket, if equipped. Refer to
Rear Brake Caliper Bracket Replacement.
- Install the rear brake drum, if equipped. Refer to
Brake Drum Replacement.
- Install the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation.
- Remove the support and lower the vehicle. Refer to
Lifting and Jacking the Vehicle.