Hard shifting in reverse can be diagnosed easily. You should perform a static shift and dynamic shift test also. Many simple factors could occur such as, excessive clutch pedal free travel, insufficient fluid, excessive fluid, or the wrong transmission lubricant. A misaligned transmission can also cause hard shifting, as well as a worn or defective clutch, binding of the shift control. Many internal components can also play a factor in hard shifting such as, the front bearing retainer loose or cracked, the synchronizer worn, damaged, or improperly assembled. A failure to fully depress the clutch pedal when shifting causes hard shifting in reverse.
The numbers below refer to the step numbers on the diagnostic table.
This step inspects for air in the hydraulic lines, which also causes the transmission to shift hard in reverse.
This step inspects for a faulty shift control.
This step inspects for a faulty or worn clutch pressure plate or clutch driven plate.
Step | Action | Yes | No | ||||||
---|---|---|---|---|---|---|---|---|---|
DEFINITION: The transmission does not shift smoothly or without difficulty from one gear to another. | |||||||||
1 | Did you review the Symptoms - Manual Transmission operations and perform the necessary inspections? | Go to Step 2 | |||||||
2 | Inspect the clutch pedal travel. Is there sufficient clutch pedal travel? | Go to Step 3 | Go to Step 4 | ||||||
3 | Remove any clutch pedal restrictions. Does the transmission shift hard in reverse? | Go to Step 4 | System OK | ||||||
Test for air in the clutch hydraulic system. Is there air in the hydraulic system? | Go to Step 5 | Go to Step 6 | |||||||
5 | Bleed the air from the clutch hydraulic system. Refer to Hydraulic Clutch Bleeding . Did you find and repair the condition? | System OK | Go to Step 6 | ||||||
Inspect the transmission shift control for binding. Is the transmission shift control binding? | Go to Step 7 | Go to Step 8 | |||||||
7 | Replace the transmission shift tower. Refer to Transmission Control Replacement . Did you find and repair the condition? | System OK | Go to Step 8 | ||||||
8 | Inspect the transmission for the correct type of transmission fluid. Is the correct type of transmission fluid being used? | Go to Step 10 | Go to Step 9 | ||||||
9 | Drain the transmission fluid and fill the transmission with the correct type of fluid. Refer to Transmission Fluid Replacement . Did you find and repair the condition? | System OK | Go to Step 10 | ||||||
Inspect the clutch pressure plate and/or clutch driven plate. Is the clutch pressure plate and/or clutch driven plate worn or faulty? | Go to Step 11 | Go to Step 12 | |||||||
11 | Replace the clutch pressure plate and/or clutch driven plate. Refer to Clutch Assembly Replacement . Did you find and repair the condition? | System OK | Go to Step 12 | ||||||
12 |
Is there an internal bind? | Go to Step 13 | System OK | ||||||
13 |
Did you find and repair the condition? | Go to Step 14 | Go to Diagnostic Aids | ||||||
14 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 1 |