Evaporative Emission Canister Replacement 15 Regular Cab
Removal Procedure
Important: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Disconnect the EVAP canister pipe quick connect fitting (2) from the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the EVAP canister vent solenoid pipe quick connect fitting (3) from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the EVAP canister pipe quick connect fitting (4) from the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Remove the EVAP canister nut. (body shown removed, for clarity).
- Remove the EVAP canister assembly.
- If replacing the EVAP canister perform the following steps, otherwise proceed to step 4 in the installation procedure.
- Remove the EVAP canister from the shield.
- Disconnect the EVAP canister pipes from the canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
Installation Procedure
- If replacing the EVAP canister perform the following steps, otherwise proceed to step 4.
- Connect the EVAP canister pipes to the canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Install the EVAP canister to the shield.
- Install the EVAP canister assembly.
Notice: Refer to Fastener Notice in the Preface section.
- Install the EVAP canister nut.
Tighten
Tighten the nut to 25 N·m (18 lb ft).
- Connect the EVAP canister pipe quick connect fitting (4) to the fuel tank
EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the EVAP canister vent solenoid pipe quick connect fitting (3) to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the EVAP canister pipe quick connect fitting (2) to the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Lower the vehicle.
Evaporative Emission Canister Replacement 15 Ext/Crew Cab
Removal Procedure
Important: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Disconnect the fuel tank EVAP pipe quick connect fitting (3) from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the chassis EVAP pipe quick connect fitting (2) from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the EVAP canister vent solenoid pipe quick connect fitting (3) from
the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Remove the EVAP canister nut (1). (body shown removed, for clarity).
- Remove the EVAP canister assembly.
- If replacing the EVAP canister perform the following steps, otherwise proceed to step 3 in the installation procedure.
- Remove the EVAP canister bracket from the canister.
Installation Procedure
- If replacing the EVAP canister perform the following steps, otherwise proceed to step 3.
- Install the EVAP canister bracket to the canister.
- Install the EVAP canister assembly.
Notice: Refer to Fastener Notice in the Preface section.
- Install the EVAP canister nut (1).
Tighten
Tighten the nut to 25 N·m (18 lb ft).
- Connect the EVAP canister vent solenoid pipe quick connect fitting (3) to the
EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the chassis EVAP pipe quick connect fitting (2) to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the fuel tank EVAP pipe quick connect fitting (3) to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Lower the vehicle.
Evaporative Emission Canister Replacement 25 Ext/Crew Cab w/26 gal Tank
Removal Procedure
Important: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Disconnect the EVAP canister pipe quick connect fitting (2) from the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the EVAP canister vent solenoid pipe quick connect fitting (3) from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the EVAP canister pipe quick connect fitting (4) from the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Remove the EVAP canister nut. (body shown removed, for clarity).
- Remove the EVAP canister assembly.
- If replacing the EVAP canister perform the following steps, otherwise proceed to step 4 in the installation procedure.
- Remove the EVAP canister from the shield.
- Disconnect the EVAP canister pipes from the canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
Installation Procedure
- If replacing the EVAP canister perform the following steps, otherwise proceed to step 4.
- Connect the EVAP canister pipes to the canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Install the EVAP canister to the shield.
- Install the EVAP canister assembly.
Notice: Refer to Fastener Notice in the Preface section.
- Install the EVAP canister nut.
Tighten
Tighten the nut to 25 N·m (18 lb ft).
- Connect the EVAP canister pipe quick connect fitting (4) to the fuel tank
EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the EVAP canister vent solenoid pipe quick connect fitting (3) to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the EVAP canister pipe quick connect fitting (2) to the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Lower the vehicle.
Evaporative Emission Canister Replacement 15/25 Reg/Ext/Crew Cab w/34 gal Tank
Removal Procedure
Important: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Disconnect the EVAP canister pipe quick connect fitting (2) from the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the EVAP canister vent solenoid pipe quick connect fitting (3) from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the EVAP canister pipe quick connect fitting (4) from the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Remove the EVAP canister nut. (body shown removed, for clarity).
- Remove the EVAP canister assembly.
- If replacing the EVAP canister perform the following steps, otherwise proceed to step 4 in the installation procedure.
- Remove the EVAP canister bracket from the canister.
- Disconnect the EVAP canister pipe quick connect fittings from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
Installation Procedure
- If replacing the EVAP canister perform the following steps, otherwise proceed to step 4.
- Install the EVAP canister bracket to the canister.
- Connect the EVAP canister pipe quick connect fittings to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Install the EVAP canister assembly.
Notice: Refer to Fastener Notice in the Preface section.
- Install the EVAP canister nut.
Tighten
Tighten the nut to 25 N·m (18 lb ft).
- Connect the EVAP canister pipe quick connect fitting (4) to the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the EVAP canister vent solenoid pipe quick connect fitting (3) to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the EVAP canister pipe quick connect fitting (2) to the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Lower the vehicle.
Evaporative Emission Canister Replacement 35 Reg/Ext/Crew Cab w/34 gal Tank
Removal Procedure
Important: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Disconnect the EVAP canister pipe quick connect fitting (2) from the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the EVAP canister vent solenoid pipe quick connect fitting (3) from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the EVAP canister pipe quick connect fitting (4) from the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Remove the EVAP canister nut. (body shown removed, for clarity).
- Remove the EVAP canister assembly.
- If replacing the EVAP canister perform the following steps, otherwise proceed to step 4 in the installation procedure.
- Remove the EVAP canister bracket from the canister.
- Disconnect the EVAP canister pipe quick connect fittings from the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
Installation Procedure
- If replacing the EVAP canister perform the following steps, otherwise proceed to step 4.
- Install the EVAP canister bracket to the canister.
- Connect the EVAP canister pipe quick connect fittings to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Install the EVAP canister assembly.
Notice: Refer to Fastener Notice in the Preface section.
- Install the EVAP canister nut.
Tighten
Tighten the nut to 25 N·m (18 lb ft).
- Connect the EVAP canister pipe quick connect fitting (4) to the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the EVAP canister vent solenoid pipe quick connect fitting (3) to the EVAP canister. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Connect the EVAP canister pipe quick connect fitting (2) to the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Lower the vehicle.