Callout
| Component Name
|
Preliminary Procedure
| • | Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated. |
| • | Clean all components in cleaning solvent and air dry. |
|
1
| Transfer Case High/Low Clutch Inner Splines
Tip
Inspect the inner splines for excessive looseness on the rear output shaft. |
2
| Transfer Case High/Low Clutch Teeth
Tip
Inspect the engagement teeth for chips or excessive wear. |
3
| Transfer Case High/Low Shift Fork Collar
Tip
Inspect the shift fork collar for wear. |
4
| Transfer Case High/Low Shift Fork Inserts
Tip
Inspect the inserts for wear. |
5
| Transfer Case High/Low Shift Fork
Tip
Inspect for cracks, broken areas, or other damage. The component must be replaced if damage is found. |
6
| Transfer Case Control Actuator Shaft
Tip
Inspect the shaft for straightness. |
7
| Transfer Case Shift Fork Spring
Tip
Inspect the spring for breakage. |
8
| Transfer Case High/Low Shift Fork Pin
Tip
Inspect the pin for wear. |
9
| Transfer Case Two/Four Wheel Drive Mode Cam Lobes
Tip
Inspect the cam lobes for wear or roughness. |
10
| Transfer Case Shift Detent Plunger Cam Lobes
Tip
Inspect the cam lobes for wear or roughness. |
11
| Transfer Case Shift Detent Lever Shaft
Tip
Inspect for scoring, brinelling, pitting, or excessive wear. |
12
| Transfer Case High/Low Shift Fork Cam Lobes
Tip
Inspect the cam lobes for wear or roughness. |
