GM Service Manual Online
For 1990-2009 cars only

Rear Brake Rotor Replacement JH6


Object Number: 1840286  Size: MF

Callout

Component Name

Caution: Refer to Brake Dust Caution in the Preface section.

Notice: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.

Notice: Any new rotor must have the protective coating removed from the friction surfaces before being placed in service. Remove the protective coating using denatured alcohol or an equivalent brake cleaner, and wipe the surface clean with clean cloths. Do not use gasoline, kerosene, or other oil base solvents which may leave an oily residue. This residue is damaging to the brake lining and is flammable.

Preliminary Procedures

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .

1

Brake Caliper Bracket Bolt (Qty: 2)

Notice: Refer to Fastener Notice in the Preface section.

Procedure

  1. Remove all traces of the adhesive patch on the brake caliper bracket bolts and threaded holes of the brake caliper bracket.
  2. Clean the brake caliper bracket bolt threads and the threaded holes of the brake caliper bracket with denatured alcohol or equivalent and allow to dry.
  3. Apply threadlocker G/M P/N 12345493 (Canadian P/N 10953488) to 2/3 of the threaded portion of the brake caliper bolts.

Tighten
200 N·m (148 lb ft)

2

Brake Caliper and Bracket Assembly

Procedure

Without disconnecting the brake hose from the brake caliper, remove the brake caliper and bracket as an assembly and support with heavy mechanics wire or equivalent.

3

Brake Rotor Retainer (Qty: 2)

Procedure

Discard the brake rotor retainers.

4

Brake Rotor

Procedure

  1. If reinstalling the original brake rotor, mark the position of the brake rotor to the wheel stud.
  2. Using the J 41013 , clean any rust or corrosion from the mating surface the brake rotor.
  3. Using the J 42450-A , clean any rust or corrosion from the mating surface of the hub/axle flange.
  4. After installing the brake rotor, measure the assembled lateral runout (LRO). Refer to Brake Rotor Assembled Lateral Runout Measurement .
  5. If the brake rotor was refinished or replaced, burnish the brake pads and rotors. Refer to Brake Pad and Rotor Burnishing .

Special Tools

    • J 41013 Rotor Resurfacing Kit
    • J 42450-A Wheel Hub Resurfacing Kit

Rear Brake Rotor Replacement JD9


Object Number: 1850345  Size: MF

Callout

Component Name

Caution: Refer to Brake Dust Caution in the Preface section.

Notice: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.

Notice: Any new rotor must have the protective coating removed from the friction surfaces before being placed in service. Remove the protective coating using denatured alcohol or an equivalent brake cleaner, and wipe the surface clean with clean cloths. Do not use gasoline, kerosene, or other oil base solvents which may leave an oily residue. This residue is damaging to the brake lining and is flammable.

Preliminary Procedures

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .

1

Brake Caliper Bracket Bolt (Qty: 2)

Notice: Refer to Fastener Notice in the Preface section.

Procedure

  1. Remove all traces of the adhesive patch on the brake caliper bracket bolts and threaded holes of the brake caliper bracket.
  2. Clean the brake caliper bracket bolt threads and the threaded holes of the brake caliper bracket with denatured alcohol or equivalent and allow to dry.
  3. Apply threadlocker G/M P/N 12345493 (Canadian P/N 10953488) to 2/3 of the threaded portion of the brake caliper bolts.

Tighten
200 N·m (148 lb ft)

2

Brake Caliper and Bracket Assembly

Procedure

Without disconnecting the brake hose from the brake caliper, remove the brake caliper and bracket as an assembly and support with heavy mechanics wire or equivalent.

3

Brake Rotor Retainer (Qty: 2)

4

Brake Rotor

Procedure

  1. If reinstalling the original brake rotor, mark the position of the brake rotor to the wheel stud.
  2. Using the J 42450-A , clean any rust or corrosion from the mating surface of the hub/axle flange.
  3. Using the J 41013 , clean any rust or corrosion from the mating surface the brake rotor.
  4. After installing the brake rotor, measure the assembled lateral runout (LRO). Refer to Brake Rotor Assembled Lateral Runout Measurement .
  5. If the brake rotor was refinished or replaced, burnish the brake pads and rotors. Refer to Brake Pad and Rotor Burnishing .

Special Tools

    • J 41013 Rotor Resurfacing Kit
    • J 42450-A Wheel Hub Resurfacing Kit