Callout | Component Name | ||||||||||||
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1 | Transfer Case Input Shaft Bearing Assembly | ||||||||||||
2 | Transfer Case Input Shaft Inner Retaining Ring | ||||||||||||
3 | Transfer Case High/Low Planetary Carrier Assembly | ||||||||||||
4 | Transfer Case Planetary Carrier Sun Gear Thrust Washer | ||||||||||||
5 | Transfer Case Input Shaft | ||||||||||||
6 | Transfer Case Planetary Carrier Sun Gear Thrust Washer | ||||||||||||
7 | Transfer Case High/Low Locking Plate | ||||||||||||
8 | Transfer Case High/Low Planetary Carrier Retaining Ring | ||||||||||||
9 | Transfer Case Input Shaft/Planetary Assembly | ||||||||||||
10 | Transfer Case Input Shaft Bearing Outer Retaining Ring | ||||||||||||
11 | Transfer Case Shift Lever Seal Tip
Special Tools
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12 | Transfer Case Shift Detent Lever Assembly | ||||||||||||
13 | Transfer Case Shift Detent Plunger | ||||||||||||
14 | Transfer Case Shift Detent Spring | ||||||||||||
15 | Transfer Case Shift Detent Plunger Plug Seal Tip | ||||||||||||
16 | Transfer Case Shift Detent Plunger Plug Tighten |
Callout | Component Name | ||||
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1 | Transfer Case Rear Output Shaft | ||||
2 | Transfer Case Two/Four Wheel Drive Synchronizer Hub | ||||
3 | Transfer Case Two/Four Wheel Drive Synchronizer Insert (Qty: 3) Tip | ||||
4 | Transfer Case Two/Four Wheel Drive Synchronizer Sleeve | ||||
5 | Transfer Case Two/Four Wheel Drive Synchronizer Assembly | ||||
6 | Transfer Case Two/Four Wheel Drive Synchronizer Blocking - Outer - Ring | ||||
7 | Transfer Case Two/Four Wheel Drive Synchronizer Blocking - Inner - Ring | ||||
8 | Transfer Case Front Output Shaft Drive Sprocket | ||||
9 | Transfer Case Front Output Shaft Drive Sprocket Spacer - Rear | ||||
10 | Transfer Case Front Output Shaft Drive Sprocket Retaining Ring | ||||
11 | Transfer Case Oil Pump Assembly | ||||
12 | Transfer Case Rear Output Shaft Speed Reluctor Wheel | ||||
13 | Transfer Case Rear Output Shaft Rear Bearing Retaining Ring | ||||
14 | Transfer Case Rear Output Shaft Rear Bearing Assembly Tip
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15 | Transfer Case Rear Output Shaft Rear Bearing Retaining Ring | ||||
16 | Transfer Case High/Low Clutch | ||||
17 | Transfer Case Rear Output Shaft Assembly |
Callout | Component Name |
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1 | Transfer Case High/Low Shift Fork |
2 | Transfer Case Two/Four Wheel Drive Shift Fork Assembly |
3 | Transfer Case Control Actuator Shaft |
4 | Transfer Case Shift Fork Spring |
Callout | Component Name | ||||||
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1 | Transfer Case Front Output Shaft Assembly | ||||||
2 | Transfer Case Front Output Shaft Drive Chain Assembly, Transfer Case Front Output Shaft Driven Sprocket Tip
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3 | Transfer Case Oil Pump Suction Pipe Seal Tip
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4 | Transfer Case Oil Pump Suction Pipe |
Callout | Component Name | ||||||
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1 | Transfer Case Front Output Shaft Driven Sprocket Spacer | ||||||
2 | Transfer Case Front Output Shaft Driven Sprocket Spacer Spring Tip | ||||||
3 | Sealer GM P/N 12345739 (Canadian P/N 10953541) or Equivalent Notice: Apply the proper amount of sealant to the flange when assembling the transfer case. Excessive amounts of sealant can plug the oil pump screen, resulting in internal component failure. Tip
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4 | Transfer Case Rear Case Half Tip
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5 | Transfer Case Bracket | ||||||
6 | Transfer Case Bolts (Qty: 17) Notice: Refer to Fastener Notice in the Preface section. Tip Tighten |
Callout | Component Name | ||||||
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Preliminary ProceduresThe following procedure is for the light duty application, for the heavy duty and super heavy duty applications. Refer to Rear Output Shaft Bushing Replacement. | |||||||
1 | Transfer Case Rear Output Shaft Bushing (Light Duty) Tip
Special ToolsJ 45380 Transfer Case Rear Bushing Remover and Installer | ||||||
2 | Transfer Case Rear Output Shaft Seal (Light Duty) Tip Special Tools
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3 | Transfer Case Rear Output Shaft Seal (Heavy Duty and Super Heavy Duty) Tip Special Tools
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Callout | Component Name |
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1 | Transfer Case Access Hole Plugs (Qty: 2) |
2 | Transfer Case Oil Fill Plug Notice: Refer to Component Fastener Tightening Notice in the Preface section. Tip Tighten |
3 | Transfer Case Oil Drain Plug Tip Tighten |
4 | Transfer Case Lever |
5 | Transfer Case Control Lever Bolt/Screw Notice: Refer to Fastener Notice in the Preface section. Tip Tighten |
6 | Transfer Case Shift Lever Washer |
7 | Transfer Case Vent Tip |
8 | Transfer Case Selector Switch - O-Ring - Seal Tip |
9 | Transfer Case Shift Control Switch Assembly Tighten |
10 | Vehicle Speed Sensor O-Ring Seal Tip |
11 | Vehicle Speed Sensor Assembly Tighten |
Callout | Component Name | ||||
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1 | Transfer Case Input Shaft Seal Tip Special ToolsJ 42738 Seal Installer | ||||
2 | Transfer Case Front Output Shaft Seal Special Tools
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3 | Transfer Case Assembly Tip Special Tools
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