GM Service Manual Online
For 1990-2009 cars only

    Object Number: 1968262  Size: SH
  1. Clean the gasket surface and apply sealant.

  2. Object Number: 1968116  Size: SH
  3. Install the casing.
  4. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1968113  Size: SH
  5. Using a 10 mm wrench, install the 14 screws that secure the casing.
  6. Tighten the screws.
  7. Tighten
    Tighten the screws to 24-37 N·m (18-28 lb ft.)


    Object Number: 1968112  Size: SH
  8. Install the bearing cone.

  9. Object Number: 1968111  Size: SH
  10. Install the gear train taper bearing cup.

  11. Object Number: 1968109  Size: SH
  12. Using retainer pliers, install the retainer securing the gear train bearing race.

  13. Object Number: 1968263  Size: SH
  14. Install the drag ball.

  15. Object Number: 1968108  Size: SH
  16. Install the drive wheel.

  17. Object Number: 1968105  Size: SH
  18. Install the 2 roller bearings and spacer.

  19. Object Number: 1968104  Size: SH
  20. Install the 5th speed synchronizer assembly next to the fork.

  21. Object Number: 1968264  Size: SH
  22. Install the synchronizer ring.

  23. Object Number: 1968101  Size: SH
  24. Install the 5th speed synchronizer assembly coupling cone.

  25. Object Number: 1968099  Size: SH
  26. Using retainer pliers, install the gear train 5th speed gear retainer.

  27. Object Number: 1968265  Size: SH
  28. Install the speedometer drag ball.

  29. Object Number: 1968266  Size: SH
  30. Using a driving tool, install the speedometer gear.

  31. Object Number: 1968096  Size: SH
  32. Using retainer pliers, install the retainer that secures the speedometer gear.

  33. Object Number: 1968267  Size: SH
  34. Clean the surface and apply sealant.

  35. Object Number: 1968095  Size: SH
  36. Install the extension, as shown.

  37. Object Number: 1968092  Size: SH
  38. Using a 10 mm wrench, install the 12 screws that secure the casing.
  39. Tighten the screws.
  40. Tighten
    Tighten the screws to 24-37 N·m (18-28 lb ft).


    Object Number: 1968089  Size: SH
  41. If removed, install the reverse lamp switch.
  42. Tighten the reverse lamp switch.
  43. Tighten
    Tighten the reverse lamp switch to 16-21 N·m (12-16 lb ft).


    Object Number: 1968268  Size: SH
  44. Install the vehicle speed sensor.

  45. Object Number: 1968091  Size: SH
  46. Using a 10 mm wrench, tighten the vehicle speed sensor bolt.
  47. Tighten
    Tighten the vehicle speed sensor bolt to 16-21 N·m (12-16 lb ft).


    Object Number: 1968088  Size: SH
  48. Install the shift tower.

  49. Object Number: 1968086  Size: SH
  50. Using a 10 mm wrench, tighten the 4 shift tower screws.
  51. Tighten
    Tighten the screws to 10-17 N·m (8-13 lb ft).