GM Service Manual Online
For 1990-2009 cars only

    Important: After overhaul, the engine should be tested before installation in the vehicle. If a suitable test stand is not available, the following procedure can be used after the engine is installed in the vehicle.

    Important: If a new camshaft or valve lifters were installed, add Engine Oil Supplement GM  P/N  1052365 or equivalent to the engine oil.

  1. Fill the crankcase with the proper quantity and grade of engine oil.
  2. Important: 

       • Whenever the cooling system is serviced or drained for service procedures, 2 coolant sealant pellets, GM  P/N  3634621 or equivalent, must be added to the cooling system. The pellets must be added to the radiator or the pressurized coolant reservoir. Pellets must be crushed prior to installation.
       • Do not place pellets into a non-pressurized coolant recovery reservoir. On these systems, the pellets must be added to the radiator.
       • The sealant pellets may leave a film on the sides of the pressurized and non-pressurized coolant recovery reservoirs. This film is normal.

  3. Fill the cooling system with the proper quantity and grade of coolant. Refer to Draining and Filling the Cooling System in Cooling and Radiator.
  4. Do not place pellets into a non-pressurized coolant recovery reservoir. On these systems, the pellets must be added to the radiator.
  5. The sealant pellets may leave a film on the sides of the pressurized and non-pressurized coolant recovery reservoirs. This film is normal.
  6. Crank the engine several times. Listen for any unusual noises or evidence that parts are binding.
  7. Start the engine and listen for unusual noises.
  8. Run the engine speed at about 1000 RPM until the engine is at operating temperature.
  9. Listen for sticking lifters and other unusual noises.
  10. Check for oil and coolant leaks while the engine is running.