Circuit Description
A three-way catalytic (TWC) converter is used in order to control the exhaust emissions of hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx). The catalyst within the converter promotes a chemical reaction which oxidizes the HC and the CO that is present in the exhaust gas. This will convert the HC and the CO into a harmless water vapor and a carbon dioxide, and reduces the NOx, converting the NOx into nitrogen. The catalytic converter also has the ability to store oxygen. The Powertrain Control Module (PCM) has the capability to monitor this process by using a heated oxygen sensor (HO2S) which is in the exhaust stream past the three-way catalytic converter. The HO2S produces an output signal which indicates the oxygen storage capacity of the catalyst. This in turn indicates the catalysts ability to convert the exhaust emissions effectively. The PCM monitors the catalyst efficiency by first allowing the catalyst to heat up, waiting for a stabilization period while the engine is idling. Then, the PCM adds and removes the fuel while monitoring the reaction of the HO2S. When the catalyst is functioning properly, the HO2S 2 response to the extra fuel is slow compared to the O2S 1. When the HO2S 2 response is close to that of the O2S 1, the oxygen storage capability or efficiency of the catalyst is considered to be bad and the MIL will illuminate.
Conditions for Setting the DTC
| • | DTCs P0106, P0107, P0108, P0112, P0113, P0117, P0118, P0121, P0122, P0123, P0131, P0132, P0133, P0134, P0137, P0138, P0140, P0141, P0171, P0172, P0200, P0300-P0304, P0502, P0506, P0507, P0562, P0563, P0601, P1133, P1171, P1336, P1404 and P1441 are not set. |
| • | The engine has been running longer than 510 seconds after the throttle has moved. |
| • | The BARO is above 72 kPa. |
| • | The vehicle is in a Closed Loop operation. |
| • | The vehicle has been driven above 1200 RPM for greater than 60 seconds. |
| • | Battery voltage is greater than 9 volts. |
Then, with the vehicle stopped:
| • | Engine is idling less than 150 RPM from the desired idle. |
| • | The vehicle is in drive (automatic) or neutral (manual). |
| • | The Throttle Position (TP) is 0 percent. |
| • | The Engine Coolant Temperature (ECT) is above 75°C (167°F) and below 125°C (257°F). |
| • | The Intake Air Temperature (IAT) is above -20°C (-4°F) and less than 80°C (176°F). |
| • | The Short Term (ST) fuel trim is between 93 (-28 percent) and 163 (+28 percent). |
| • | The catalytic temperature is above 510°C (950°F) for 2.4L or 345°C (653°F) for 2.2L. (In order to obtain the correct temperature to run the test, drive the vehicle until the converter temperature is 50°C (122°F) above the condition for running the DTC). |
| • | The above conditions are present for up to 30 seconds. |
And
The HO2S 2 response is too quick.
Action Taken When the DTC Sets
| • | The malfunction indicator lamp (MIL) will illuminate. |
| • | The PCM will record the operating conditions at the time that the diagnostic fails. The Freeze Frame and Failure Records buffers will store this information. |
| • | A history DTC stores. |
Conditions for Clearing the MIL/DTC
| • | The malfunction indicator lamp (MIL) will turn OFF after 3 consecutive ignition cycles in which the diagnostic runs without a fault. |
| • | A history DTC will clear after 40 consecutive warm up cycles without a fault. |
| • | Use a scan tool to clear the DTCs. |
Diagnostic Aids
| • | A poor connection, rubbed through wire insulation, or a wire that is broken inside the insulation may cause an Intermittent problem. |
| • | Thoroughly check any circuitry, suspected of causing the intermittent complaint, for backed out terminals, improper mating, broken locks, or physical damage to the wiring harness. |
| • | Refer to Symptoms . |
Test Description
Number(s) below refer to the step number(s) on the Diagnostic Table.
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The Powertrain OBD System Check prompts the technician to complete some basic checks and store the freeze frame and failure records data on the scan tool if applicable. This creates an electronic copy of the data taken when the fault occurred. The information is then stored on the scan tool for later reference.
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If any component DTCs are set, diagnose those DTCs first. A malfunction in a component can cause the converter to appear degraded or may have caused it's malfunction.
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This step includes checks for conditions that can cause the three-way catalytic converter to appear degraded. Repair any problems found before proceeding with this table.
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If the three-way catalytic converter needs to be replaced, make sure that another condition is not present which would caused the converter to become damaged. These conditions may include: misfire; high engine oil or coolant consumption; retarded spark timing or weak spark. To avoid damaging the replacement converter, correct any possible causes of converter damage before replacing the catalytic converter.
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Clearing the DTCs allows the catalyst test to be run up to 6 times this ignition cycle. Once the ignition is cycled, the test will run only once. Driving the vehicle heats up the catalyst to a test temperature. The PCM must see predetermined amount of time at above idle before allowing the catalyst test to run at idle. Once at idle, the PCM will allow the system to stabilize and then test the catalyst in 2 stages.
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If no malfunctions have been found at this point and no additional DTCs were set, refer to Diagnostic Aids for additional checks and information.
Step | Action | Value(s) | Yes | No | ||||
|---|---|---|---|---|---|---|---|---|
Was the Powertrain On-Board Diagnostic (OBD) System Check performed? | -- | |||||||
Were any component DTCs set? | -- | Go to Component DTC Tables first | ||||||
Visually/Physically check the engine for the following items:
Was a problem found? | -- | |||||||
4 | Repair the exhaust system as necessary. Is the action complete? | -- | -- | |||||
Replace the three way catalytic converter. Refer to Catalytic Converter Replacement in Engine Exhaust. Is the action complete? | -- | -- | ||||||
6 |
Does the scan tool indicate that this diagnostic ran and passed? | -- | ||||||
Check if any additional DTCs are set. Are any DTCs displayed that have not been diagnosed? | -- | Go to the applicable DTC table | System OK, refer to Diagnostic Aids |
