Step
| Action
| Value(s)
| Yes
| No
|
1
| Did you perform the Headlight System Check?
| --
| Go to
Step 2
| Go to
Headlight System Check
|
2
|
- For the LH headlamp, connect a test lamp between the following
components:
• | Both exposed test points on the rear of the LT LOW fuse |
- For the RH headlamp, connect a test lamp between the following
components:
• | Both exposed test points on the rear of the RT LOW fuse |
Does the test lamp light on both sides of the fuse?
| --
| Go to
Step 4
| Go to
Step 3
|
3
|
- For the LH headlamp, locate and repair a short to ground in CKT 712
(YEL).
- For the RH headlamp, locate and repair a short to ground in CKT 312
(TAN/WHT).
- Replace the LT/RT LOW fuse.
Is the repair complete?
| --
| Go to
Headlight System Check
| --
|
4
|
- Disconnect the inoperative headlamp ballast connector.
- For the LH headlamp, connect a test lamp between the following
components:
- For the RH headlamp, connect a test lamp between the following
components:
- Turn the headlamp switch to the HEAD position.
Does the test lamp light?
| --
| Go to
Step 8
| Go to
Step 5
|
5
|
- Inspect the UBEC connector C4 for damaged or corroded terminals.
- Repair any damaged or corroded terminals.
Did you perform a repair?
| --
| Go to
Headlight System Check
| Go to
Step 6
|
6
| If the UBEC
connections are OK, perform the following repairs:
• | For the LH headlamp, locate and repair an open in CKT 712
(YEL) |
• | For the RH headlamp, locate and repair an open in CKT 312
(TAN/WHT). |
Did you perform a repair?
| --
| Go to
Headlight System Check
| Go to
Step 7
|
7
| Replace
the UBEC.
Is the repair complete?
| --
| Go to
Headlight System Check
| --
|
8
|
- Connect the following components to the J 39200
DMM:
- Connect the leads of the J 39200
DMM together.
- Set the J 39200
DMM
to the ohms scale.
- Record the ohms value.
- Subtract the value from all resistance readings. If the meter
you are using has a zeroing function, zero the meter.
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect
the battery cables.
- For the LH headlamp, connect a J 39200
DMM between CKT 150 (BLK) and ground
- For the RH headlamp, connect a J 39200
DMM between CKT 250 (BLK) and ground.
Is the resistance less than the specified value?
| 1.0 ohms
| Go to
Step 10
| Go to
Step 9
|
9
|
- For the LH headlamp, locate and repair an open in CKT 150
(BLK).
- For the RH headlamp, locate and repair an open in CKT 250
(BLK).
Is the repair complete?
| --
| Go to
Headlight System Check
| --
|
10
| Use a 10A fuse in order to substitute the LT LOW or RT LOW fuse in the
UBEC.
Did you substitute the fuse?
| --
| Go to
Step 11
| --
|
11
|
- For the LH headlamp, connect a fused jumper with at least
a 20A fuse between the following components for a period of 5 seconds:
- For the RH headlamp, connect a fused jumper with at least a 20A
fuse between the following components for a period of 5 seconds:
Did the 10A fuse in the UBEC open within 5 seconds?
| --
| Go to
Step 15
| Go to
Step 12
|
12
|
- Immediately disconnect the jumper wire.
- For the LH headlamp, connect a fused jumper with at least
a 20 amp fuse between the following components:
- For the RH headlamp, connect a fused jumper with at least a 20 amp
fuse between the following components:
Did the 10A fuse in the UBEC for this low beam circuit open within 5 seconds?
| --
| Go to
Step 13
| Go to
Step 14
|
13
|
- For the left headlamp, locate and repair high resistance in CKT 150
(BLK).
- For the right headlamp, locate and repair high resistance in CKT 250
(BLK).
Is the repair complete?
| --
| Go to
Headlight System Check
| --
|
14
|
- Immediately disconnect the jumper wire.
- For the left headlamp, locate and repair high resistance in CKT 712
(YEL).
- For the right headlamp, locate and repair high resistance in CKT 312
(TAN/WHT)
Is the repair complete?
| --
| Go to
Headlight System Check
| --
|
15
| Reinstall the 20A fuse in the UBEC.
Is the repair complete?
| --
| Go to
Step 16
| --
|
16
|
- Replace the ballast with a good ballast. Refer to
High Intensity Discharge Headlamp Ballast Replacement
. If available,
use a ballast from the parts department. Otherwise, use the good ballast from
the other side of the vehicle.
- Turn the headlamp switch to the HEAD position.
Does the inoperative headlamp light?
| --
| Go to
Step 17
| Go to
Step 18
|
17
|
- Install the ballast. Refer to
High Intensity Discharge Headlamp Ballast Replacement
.
- Re-assemble the vehicle.
Is the repair complete?
| --
| Go to
Headlight System Check
| --
|
18
| Replace the starter/arc tube assembly for the inoperative headlamp.
Refer to
High Intensity Discharge Headlamp Starter/Arc Tube Replacement
.
Is the repair complete?
| --
| Go to
Headlight System Check
| --
|