During the late 1970's and the early 1980's, front-wheel-drive
(FWD) vehicles became very popular for many reasons. FWD vehicles were more
fuel efficient than RWD vehicles being built at the time. The FWD designs
provided smoother drivetrain operation.
FWD vehicles generally do not exhibit many of the driveline vibrations
seen with RWD vehicles. Front-drive axles have the following characteristics
• | The front-drive axles are short. |
• | The front-drive axles have constant-velocity (CV) universal joints. |
• | The front-drive axles have low mass. |
• | The front-drive axles turn at a lower rate of speed
than the propeller shaft on a RWD vehicle. |
Although FWD is smoother than RWD, the following problem conditions
may occur and require diagnosis and correction:
• | Third-order tire-related vibrations |
• | Growling (wheel bearing) noise |
• | Clicking noise or shudder during turns |
Launch Shudder
Launch shudder is a shaking sensation that is felt in the steering wheel
and/or the front of the vehicle during moderate to heavy acceleration from
a standing start. Launch shudder may also be a rocking back-and-forth motion
in the vehicle during acceleration.
On front-wheel-drive vehicles, launch shudder can be caused by the following
conditions:
• | Worn or damaged inner tri-pod joints |
• | Excessive inner joint angularity |
Excessive joint angles are usually the result of a front trim or a spring
height that is set too high. A powertrain mounting that is damaged or misaligned
can also create the following conditions:
During fast acceleration, the front suspension height is raised by the
high torque of the vehicle powertrain. When the suspension height rises, the
inner tri-pod joint angles increase and can cause a launch shudder condition
if one of the following conditions are present:
• | The angles are already excessive before acceleration. |
Because the inner tri-pod joint is usually the cause of launch shudder,
the disturbance is typically related to third-order tire rotation frequency.
In order to diagnose the complaint, use one of the following components:
• | The EVA in the SNAPSHOT mode |
- Identify the type of disturbance.
- Visually inspect the drive axles for worn or damaged inner joints
- If you detect no obvious problem, measure the trim or spring
height in order to determine if the suspension is causing an excessive joint
angle.
Do not measure the body height. Body height measurements are not used
because potential sheet metal variations could lead to mis-diagnosis of the
problem cause. Trim height specifications are found in the vehicle service
manual.
- If the spring height is out-of-specification, place sandbags under
the following locations in order to lower the suspension:
Caution: Road test a vehicle under safe conditions and while obeying all traffic laws.
Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere
to these precautions could lead to serious personal injury and vehicle damage.
- Road test the vehicle, adding sandbags
until you eliminate the disturbance.
- In order to lower the suspension, measure the spring height in
order to determine the required springs to install.
Each vehicle line has multiple spring options with different spring
rates. You can achieve approximately 10 mm of suspension height change
by dropping down 1 spring code. You can locate the spring codes
in the following areas:
• | On the SPID label in the vehicle |
Important: Always replace the springs in matching sets in order to insure correct
body levels and proper suspension performance.
You can find the list of available springs in the parts catalog.
Third-Order Tire-Related Vibrations
Although worn or damaged inner tri-pod joints can cause launch shudder,
worn or damaged inner tri-pod joints may also cause vehicle speed-related,
third-order tire vibrations.
Tri-pod joints are so named because of their design characteristics.
Tri-pod or tri-podal joints have 3 trunnions (or a trilobal spider
assembly) that fit into a race or a cup. The assembly moves in and out
freely in order to compensate for drive axle length changes during suspension
travel.
Third-order tire-related disturbances can occur if the following conditions
are present:
• | The joint becomes worn or damaged. |
• | The joint has excessive free-play or lash. |
The worn joint creates 3 disturbances per revolution of the axle
shaft. Because the axle shaft turns at the same rate as the wheel, third-order
tire-related vibrations will result.
Growling (Wheel Bearing) Noise
Front-wheel-drive (FWD) hub and bearing assemblies can make a low, growling
noise that increases with the vehicle speed. The tires and the bearings can
make a similar noise. The tires and bearings are vehicle-speed-sensitive.
In order to differentiate between tire noise and bearing noise, drive
the vehicle in a straight line and perform several turning maneuvers side-to-side.
A worn wheel bearing typically exhibits increased noise during turns. If
the noise level increases during a right-hand turn, then the left-hand
wheel bearing generally is causing the problem. The opposite is true for
a left-hand turn. If a bearing and not the tires is the cause of the disturbance,
the noise level increases when turning because an added load is applied
to the bearing with the fault.
Clicking Noise or Shudder During Turns
A clicking noise or a shudder during vehicle turns is usually a symptom
caused by one of the following conditions:
• | A worn or damaged outer constant-velocity (CV) joint |
• | A worn or damaged outboard CV joint |
During a visual inspection of the drive axle, look for a damaged boot
on the outer CV joint. A damaged boot can allow water and other contaminants
such as dust and dirt to compromise lubrication and prematurely destroy the
joint. The CV joint will no longer function smoothly, causing the disturbance.