Removal Procedure
- Relieve the fuel system
pressure. Refer to
Fuel Pressure Relief
.
- Disconnect the chassis evaporative emission (EVAP), fuel feed,
and return pipes (1) at the engine compartment EVAP, fuel feed, and return
pipes.
- Remove the transmission. Refer to
Transmission Replacement
in Manual Transmission - NV 1500.
- Remove the EVAP/fuel pipe retainer clip (2) from the left cylinder
head.
- Disconnect the EVAP pipe
(1).
- Remove the EVAP pipe from the retainers.
Installation Procedure
Caution: In order to reduce the risk of fire and personal injury, before connecting
fuel pipe fittings, always apply a few drops of clean engine oil to the male
pipe ends.
This will ensure proper reconnection and prevent a possible fuel leak.
During normal operation, the O-rings located in the female connector
will swell and may prevent proper reconnection if not lubricated.
- Install the new O-ring
seals on the engine compartment EVAP, fuel feed, and the return pipes.
- Connect the chassis EVAP, fuel feed, and return pipes (1) to the
engine compartment fuel feed and return pipes.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the EVAP
and fuel pipes into the retainer clip (2).
- Install the retainer clip bolt.
Tighten
Tighten the fuel pipe retainer clip bolt to 30 N·m (22 lb ft).
- Connect the EVAP pipe
(1).
- Install the transmission. Refer to
Transmission Replacement
in Manual Transmission - NV 1500.
- Tighten the fuel filler cap.
- Connect the negative battery cable.
- Inspect for leaks.
9.1. | Turn ON the ignition for 2 seconds. |
9.2. | Turn OFF the ignition for 10 seconds. |
9.3. | Turn ON the ignition. |
9.4. | Inspect for fuel leaks. |