Disassembly Procedure
Caution: Refer to Brake Dust Caution in the Preface section.
Caution: Refer to Brake Fluid Irritant Caution in the Preface section.
- Drain all the brake fluid from the caliper.
- Pad the interior of the caliper with clean shop towels.
Caution: Refer to Eye Protection Caution in the Preface section.
Caution: Refer to Safety Glasses and Compressed Air Caution in the Preface section.
- Remove the piston from the caliper bore.
- Remove the boot from the caliper bore. Do not scratch the housing bore.
- Remove the piston seal from the caliper
bore. Do not use a metal tool.
- Remove the bleeder valve and bleeder valve
cap from the caliper body.
- Remove the guide pins and guide pin sleeves from the anchor bracket.
- Clean the following components with denatured alcohol.
• | The lining contact area on the anchor bracket |
- Dry the parts and blow out the brake fluid passages. Use dry and filtered
compressed air.
- Replace the piston or the caliper if any of the following conditions
exist:
• | Scoring on the piston surface or in the caliper bore |
• | Corrosion on the piston |
• | Chrome plating damage on the piston |
• | Corrosion in the caliper bore. Use crocus cloth in order to polish light
corrosion from the caliper bore. Replace the caliper if the corrosion cannot be
removed. |
• | Pitting in the caliper bore |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Replace the bleeder valve cap.
Tighten
Tighten the bleeder valve to 12 N·m
(110 lb in).
Assembly Procedure
- Lubricate the new piston seal, the caliper
bore, and the piston with clean brake fluid.
- Install the piston seal. Make sure the
piston seal is not twisted in the caliper bore groove.
- Install the boot into the caliper housing bore by hand.
- Install the piston in the caliper bore. Push the piston to the bottom
of the bore by hand.
- Install the boot on the piston.