Power Steering Fluid Reservoir Replacement - Off Vehicle P Series

1. Drain the power steering fluid from the power steering pump.
2. Remove the pump mounting studs (2).
3. Remove the connector and fitting assembly (4).
4. Remove the O-ring seal (3).



5. Remove the reservoir assembly (1) from the pump housing assembly (2).



6. Remove the O-ring seals (1) (4) (5).
7. Remove the magnet (3).
8. Clean the magnet (3).
9. Inspect the welch plug in the power steering pump housing (2). Do not remove. If the welch plug is deformed or dislodged, replace the power steering pump housing (2).

Important: Use new O-ring seals when assembling the power steering pump assembly.

1. Lubricate the O-ring seals (1) (4) (5) with power steering fluid.
2. Install the O-ring seals (1) (4) (5) to the pump housing assembly.
3. Install the magnet (3) to the pump housing assembly (2).



4. Connect the reservoir assembly (1) to the pump housing assembly (2).



5. Install the O-ring seal.

Notice: Refer to Fastener Notice in the Preface section.

6. Install the connector and fitting assembly (4) to the pump housing (1).

Install the pump mounting studs (2) to the pump housing (1).

Tighten

•	Tighten the pump mounting studs (2) to 58 N·m (43 lb ft).

•	Tighten the connector and fitting assembly (4) to 75 N·m (55 lb ft).