Tools Required
ā¢ | J 5239 Connecting
Rod Bolt Guide Set |
- Apply clean engine oil
to the following components:
- Install the J 5239
onto the connecting rod bolts.
- Install the J 8037
onto the piston and compress the piston
rings.
Important: The mark on the top of the piston must face the front of the engine
block.
When assembled, the flanges on the connecting rod and connecting rod
cap should face to the front of the engine block on the left bank, and to
the rear of the engine block on the right bank.
- Install the piston and connecting rod assembly, and the J 8037
into the proper cylinder
bore.
- Use the J 8037
and the J 5239
and lightly tap the top of the piston with a wooden hammer
handle.
5.1. | Hold the J 8037
firmly
against the engine block until all of the piston rings have entered the cylinder
bore. |
5.2. | Use the J 5239
in
order to guide the connecting rod onto the crankshaft journal. |
- Remove the J 5239
.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the connecting
rod caps, bearings, and nuts.
Tighten
- Tighten the nuts evenly on the first pass to 27 NĀ·m
(20 lb ft).
- Use the J 36660-A
in
order to tighten the nuts on the final pass an additional 70 degrees.
- After the piston and connecting
rod assemblies have been installed, then lightly tap each connecting rod assembly
(parallel to the crankpin) in order to ensure that the connecting rods have
side clearance.
- Use a feeler gauge or a dial indicator to measure the connecting
rod side clearance between the connecting rod caps. The connecting rod side
clearance should be 0.15-0.44 mm (0.006-0.017 in).