GM Service Manual Online
For 1990-2009 cars only

Special Tools

EN-48974 EGR Cooler Pressure Tester Adapter Set

Inspection

Action

DEFINITION: Excessive white smoke and/or coolant type odor coming from the exhaust pipe may indicate coolant in the combustion chamber. Low coolant levels, an inoperative cooling fan, or a faulty thermostat may lead to an "overtemperature" condition which may cause engine component damage.

Preliminary Inspection

Verify that there are no external coolant leaks. Refer to Loss of Coolant .

Isolate Affected Cylinders

Important: If coolant is found in any of the right bank cylinders, inspect for a leaking EGR cooler using EN-48974 -1. Coolant may enter the right bank cylinders through the exhaust system after shutdown.

    • Cylinder balance test with scan tool
    • Cooling system pressurization
    • Inspection of glow plugs
    • Compression test
    • Cylinder leakdown test

EGR System Inspection

  1. Inspect EGR cooler using EN-48974 -1.
  2. Replace the EGR cooler if any problem is found.

Cylinder Head Gasket Leakage

    • Remove cylinder heads of the affected cylinder bank and inspect for damage.
    • Replace components as necessary.

Cylinder Head or Engine Block Damage

  1. Inspect the cylinder heads for cracks and warpage.
  2. Inspect the cylinder block for damage.
  3. Inspect the cylinder block to head mating surface for straightness.
  4. Replace components as necessary.