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For 1990-2009 cars only

Auxiliary Generator Replacement 6.6L (LB7)

Removal Procedure


    Object Number: 1395835  Size: SH
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the air cleaner layer. Refer to Air Cleaner Replacement in Engine Controls - 6.6L (LB7).
  3. Remove the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6L (LB7).
  4. Disconnect the auxiliary generator electrical connector.

  5. Object Number: 700660  Size: SH
  6. Remove the auxiliary generator bolts.
  7. Remove the auxiliary generator.

  8. Object Number: 1395835  Size: SH
  9. Remove the generator cable from the auxiliary generator, perform the following:
  10. 7.1. Slide the boot down revealing the terminal stud.
    7.2. Remove the generator cable nut from the terminal stud.
    7.3. Remove the generator cable.

    Object Number: 700661  Size: SH
  11. If required, remove the auxiliary generator bracket bolt.
  12. Remove the auxiliary generator bracket.

Installation Procedure


    Object Number: 700661  Size: SH
  1. If removed, install the auxiliary generator bracket.
  2. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the auxiliary generator bracket bolt.
  4. Tighten
    Tighten the bolt to 50 N·m (37 lb ft).


    Object Number: 1395835  Size: SH
  5. Install the generator cable to the auxiliary generator, perform the following:
  6. 3.1. Install the generator cable.
    3.2. Install the generator cable nut to the terminal stud.

    Tighten
    Tighten the nut to 9 N·m (80 lb in).

    3.3. Slide the boot over the terminal stud.

    Object Number: 700660  Size: SH
  7. Install the auxiliary generator.
  8. Install the auxiliary generator bolts.
  9. Tighten
    Tighten the bolts to 50 N·m (37 lb ft).


    Object Number: 1395835  Size: SH
  10. Connect the auxiliary generator electrical connector.
  11. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6L (LB7).
  12. Install the air cleaner layer. Refer to Air Cleaner Replacement in Engine Controls - 6.6L (LB7).
  13. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .

Auxiliary Generator Replacement 6.6L (LLY)

Removal Procedure

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.


    Object Number: 1395835  Size: SH
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the air cleaner. Refer to Air Cleaner Replacement in Engine Controls - 6.6L (LLY).
  3. Disconnect the auxiliary generator electrical connector.
  4. Remove the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6L (LLY).
  5. Remove the positive cable from the auxiliary generator, perform the following:
  6. 5.1. Slide the boot down to access the terminal stud.
    5.2. Remove the positive cable nut.
    5.3. Remove the positive cable.

    Object Number: 1369547  Size: SH
  7. Remove the auxiliary generator bolts (3).
  8. Remove the auxiliary generator (4).

Installation Procedure

    Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1369547  Size: SH
  1. Install the auxiliary generator (4).
  2. Install the auxiliary generator bolts (3).
  3. Tighten
    Tighten the bolts to 50 N·m (37 lb ft).


    Object Number: 1395835  Size: SH
  4. Install the positive cable to the auxiliary generator, perform the following:
  5. 3.1. Install the positive cable.
    3.2. Install the positive cable nut.

    Tighten
    Tighten the nut to 9 N·m (80 lb in).

    3.3. Slide the boot up to cover the terminal stud.
  6. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6L (LLY).
  7. Connect the auxiliary generator electrical connector (3).
  8. Install the air cleaner. Refer to Air Cleaner Replacement in Engine Controls - 6.6L (LLY).
  9. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .