Removal Procedure
- Disconnect the negative battery cable .
Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove the fuel fill cap in order to relieve the fuel pressure.
- Remove the air cleaner. Refer to
Air Cleaner Replacement
.
- Remove the charge air pipe from the air intake. Refer to
Charge Air Cooler Inlet Pipe and Outlet Pipe Replacement
.
- Disconnect the fuel injection control module (FICM) electrical connectors.
Pull the retainers out until the connectors disengage.
- Remove and discard the fuel line eyebolts.
- Remove and discard the fuel line eyebolt washers from the banjo fittings.
- Remove the FICM bolts.
- Remove the FICM with insulators.
- If necessary, remove the fuel line and engine harness clips from the FICM
bracket.
- If necessary, remove the FICM bracket bolts.
- If necessary, remove the FICM bracket.
Installation Procedure
- If necessary, install the FICM bracket.
- If necessary, install the FICM bracket bolts.
- If necessary, install the fuel line and engine harness clips to the FICM
bracket.
Important: Ensure that the insulators do not get knocked
off when installing the FICM to the bracket.
- Install the FICM with insulators.
Notice: Refer to Fastener Notice in the Preface section.
- Install the FICM bolts.
Tighten
Tighten the bolt to 20 N·m (14 lb ft).
- Lubricate the NEW eyebolt washers with diesel
fuel prior to installing.
- Install the NEW eyebolt washers to the banjo fittings.
- Install the NEW fuel line eyebolts.
Tighten
Tighten the bolt to 34 N·m (25 lb ft).
- Connect the FICM electrical connectors.
Slide the retainers in to engage the connectors.
- Connect the negative battery cable . Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Install the fuel fill cap.
- Install the charge air pipe. Refer to
Charge Air Cooler Inlet Pipe and Outlet Pipe Replacement
.
- Install the air cleaner. Refer to
Air Cleaner Replacement
.
- Prime the fuel system. Refer to
Fuel System Priming
.
- Start the engine. If the engine stalls, repeat the above step.
- Once the engine starts, inspect for fuel leaks.