Removal Procedure
- Remove the lower valve cover. Refer to
Valve Rocker Arm Cover Replacement - Lower Left Side
in Engine
Mechanical - 6.6L (LB7).
Important: Confirm which side of the banjo washers have
the largest outer diameter.
- Remove the return line bolts from injectors and cylinder head.
- Remove the return line from the engine.
Installation Procedure
- If the injector sleeve was pulled from the cylinder head when removing
the injector(s), refer to
Fuel Injector Nozzle Tube Sleeve Replacement
in Engine Mechanical - 6.6L (LB7).
Important: Always install new banjo gaskets on the fuel
injector lines and install new copper compression washers to the bottom of the injectors.
- Install the return line on the injectors.
Notice: Refer to Fastener Notice in the Preface section.
- Install the return line bolts to injectors and cylinder head.
Tighten
Tighten the return line bolts to 12 N·m
(106 lb in).
- Install the lower valve cover. Refer to
Valve Rocker Arm Cover Replacement - Lower Left Side
in Engine Mechanical -
6.6L (LB7).