For 1990-2009 cars only
Removal Procedure
- Drain the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
- Remove the right turbo charged air outlet hose.
- Remove the left turbo charged air outlet hose.
- Remove the engine wiring harness. Refer to Engine Wiring Harness Assembly Replacement .
- Remove the water outlet pipe. Refer to Water Outlet Tube Replacement in Engine Cooling.
- Remove the junction block to injection pump line.
Installation Procedure
- Install the junction block to injection pump line.
- Install the water outlet pipe. Refer to Water Outlet Tube Replacement in Engine Cooling.
- Install the engine wiring harness assembly. Refer to Engine Wiring Harness Assembly Replacement .
- Install the left turbo charged air outlet hose.
- Install the right turbo charged air outlet hose.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
- Fill the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten the injection pump line to 41 N·m (30 lb ft).
