Generator Bracket Replacement LG4
Removal Procedure
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Replacement
.
- Remove the generator. Refer to
Generator Replacement
.
- If equipped, remove the air conditioning compressor. Refer to
Air Conditioning Compressor Replacement
in Heating, Ventilation and Air
Conditioning.
- Remove the accessory mounting bracket bolts.
- Remove the accessory mounting bracket.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- Install the accessory mounting bracket.
Tighten
Tighten the accessory mounting bracket bolts to
39 N·m (29 lb ft).
- If equipped, install the air conditioning compressor. Refer to
Air Conditioning Compressor Replacement
in Heating, Ventilation and Air
Conditioning.
- Install the generator. Refer to
Generator Replacement
.
- Connect the negative battery cable. Refer to
Battery Negative Cable Replacement
.
Generator Bracket Replacement LG5
Removal Procedure
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Remove the drive belt. Refer to Caterpillar® 3126 Unit Repair Manual.
- Remove the air cleaner layer. Refer to
Air Cleaner Replacement
for the 7.1L (Caterpillar) engine.
- Remove the generator. Refer to
Generator Replacement
.
- Remove the generator bracket bolts.
- Remove the generator bracket.
Installation Procedure
- Install the generator bracket to the engine.
Notice: Refer to Fastener Notice in the Preface section.
- Install the generator bracket bolts.
Tighten
Tighten the generator bracket bolts to 50 N·m (37 lb ft).
- Install the generator. Refer to
Generator Replacement
.
- Install the air cleaner layer. Refer to
Air Cleaner Replacement
for the 7.1L (Caterpillar) engine.
- Install the drive belt. Refer to Caterpillar® 3126 Unit Repair Manual.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
Generator Bracket Replacement L18
Removal Procedure
- Remove the air cleaner layer. Refer to
Air Cleaner Replacement
.
- Remove the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement
.
- Remove the drive belt idler pulley, if equipped. Refer to
Drive Belt Idler Pulley Replacement
- Remove the generator. Refer to
Generator Replacement
.
- Remove the fan pulley bolts and pulley.
- Remove the generator bracket bolts and nut.
- Remove the generator bracket from the stud.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- Slide the generator bracket onto the stud.
- Install the generator bracket bolts and nut.
Tighten
Tighten the generator bracket bolts and nut to 41 N·m (30 lb ft).
- Install the fan pulley and bolts.
Tighten
Tighten the fan pulley bolts to 45 N·m (33 lb ft).
- Install the generator. Refer to
Generator Replacement
.
- Install the drive belt idler pulley, if equipped. Refer to
Drive Belt Idler Pulley Replacement
.
- Install the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement
.
- Install the air cleaner layer. Refer to
Air Cleaner Replacement
.
Generator Bracket Replacement 6.6L (LB7)
Removal Procedure
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Remove the air cleaner layer assembly. Refer to
Air Cleaner Replacement
in Engine Controls - 6.6L (LB7).
- Remove the drive belt. Refer to
Drive Belt Replacement
in Engine
Mechanical - 6.6L (LB7).
- Remove the upper fan shroud. Refer to
Fan Shroud Replacement
in Engine
Cooling.
- Remove the outlet heater hose bracket bolt.
- Remove the generator bolts and reposition the
generator aside. The electrical connections can remain attached to the generator.
- Remove the right idler pulley bolt and pulley.
- Remove the left idler pulley bolt and pulley.
- Remove the drive belt tensioner bolt and tensioner.
- Remove the fuel bleed valve nuts and valve.
- Reposition the oil separator hose clamp at the side of the generator bracket.
- Remove the oil separator hose from the pipe.
- If equipped, remove the vacuum line from the
exhaust gas recirculation (EGR) valve vacuum pump.
- If equipped, remove the EGR vacuum pump bolts.
Reposition the vacuum pump.
- Reposition the oil separator hose clamp at the bottom of the generator
bracket.
- Remove the oil separator hose from the bracket.
- Remove the generator bracket bolts.
- Remove the generator bracket.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- Install the generator bracket.
- Install the generator bracket bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the oil separator hose to the bracket.
- Position the oil separator hose clamp at the bottom of the generator bracket.
- If equipped, position the vacuum pump. Install the EGR vacuum pump bolts.
Tighten
Tighten the bolts to 22 N·m (16 lb ft).
- If equipped, install the vacuum line to the EGR
valve vacuum pump.
- Install the oil separator hose to the pipe.
- Position the oil separator hose clamp at the side of the generator bracket.
- Install the fuel bleed valve and nuts.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the drive belt tensioner and bolt. Align
the pin on the tensioner with the hole in the bracket.
Tighten
Tighten the bolt to 41 N·m (30 lb ft).
- Install the left idler pulley and bolt.
- Install the right idler pulley and bolt.
Tighten
Tighten the bolts to 43 N·m (32 lb ft).
- Position the generator and install the bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the outlet heater hose bracket bolt.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Install the upper fan shroud. Refer to
Fan Shroud Replacement
in Engine
Cooling.
- Install the drive belt. Refer to
Drive Belt Replacement
in Engine
Mechanical - 6.6L (LB7).
- Install the air cleaner layer assembly. Refer to
Air Cleaner Replacement
in Engine Controls - 6.6L (LB7).
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
Generator Bracket Replacement 6.6L (LLY)
Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Remove the air cleaner. Refer to
Air Cleaner Replacement
.
- Remove the drive belt. Refer to
Drive Belt Replacement
.
- Remove the upper fan shroud. Refer to
Fan Shroud Replacement
.
- Remove the electrical harness clip bolts.
- Disconnect the generator electrical connector.
- Remove the positive battery cable from the generator, perform the following:
7.1. | Slide the boot down to access the terminal stud. |
7.2. | Remove the positive cable nut. |
7.3. | Remove the positive cable. |
- Remove the drive belt tensioner bolt.
- Remove the generator mounting bracket bolts.
- Remove the generator mounting bracket.
- If necessary, remove the idler pulleys.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- If necessary, install the idler pulleys.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the generator mounting bracket.
- Install the generator mounting bracket bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the drive belt tensioner bolt.
Tighten
Tighten the bolt to 50 N·m (37 lb ft).
- Install the positive battery cable to the generator, perform the following:
5.1. | Install the positive cable. |
5.2. | Install the positive cable nut. |
Tighten
Tighten the nut to 9 N·m (80 lb in).
5.3. | Slide the boot up to cover the terminal stud. |
- Connect the generator electrical connector.
- Install the electrical harness clip bolts.
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install the upper fan shroud. Refer to
Fan Shroud Replacement
.
- Install the drive belt. Refer to
Drive Belt Replacement
.
- Install the air cleaner. Refer to
Air Cleaner Replacement
.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.