GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 GMC_Truck 🢒 2005 🢒 TopKick C-Series (Conventional) C4/C5 🢒 Brakes 🢒 Hydraulic Brakes 🢒 Brake Pedal Assembly Replacement

Removal Procedure
  1. Block the wheels.

    2. Object Number: 161509 Size: SH
  2. Remove the brake rod retaining clip.
  3. Remove the brake switch and brake rod from the pedal.
  4. Remove the brake pedal pivot bolt and nut.

    5. Object Number: 793436 Size: SH
  5. Remove the brake pedal.
  6. Remove the brake pedal bushings and inspect the components.

Installation Procedure
  1. Install the brake pedal bushings.

    2. Object Number: 793436 Size: SH
  2. Install the brake pedal.

    3. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the brake pedal pivot bolt and nut.

    4. Tighten
    Tighten the bolt and nut 50 N·m (37 lb ft).


    Object Number: 161509 Size: SH
  4. Install the brake switch and brake rod to the pedal.
  5. Install the brake rod retaining clip.