Step | Action | Yes | No | ||||
---|---|---|---|---|---|---|---|
Schematic Reference: Starting and Charging Schematics | |||||||
1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | |||||
2 | Turn the ignition switch to the START position. Does the engine crank? | Go to Testing for Intermittent Conditions and Poor Connections | Go to Step 3 | ||||
3 | Turn the ignition switch to the START position. Does the starter motor relay click? | Go to Step 7 | Go to Step 4 | ||||
4 |
Does the test light illuminate? | Go to Step 5 | Go to Step 6 | ||||
5 |
Does the test light illuminate? | Go to Step 13 | Go to Step 10 | ||||
6 | Is the starter equipped with over crank protection (OCP) thermal switch? | Go to Step 7 | Go to Step 8 | ||||
7 |
Does the test lamp illuminate? | Go to Step 18 | Go to Step 8 | ||||
8 |
Does the test lamp illuminate? | Go to Step 16 | Go to Step 13 | ||||
9 |
Does the test lamp illuminate? | Go to Step 10 | Go to Step 19 | ||||
10 | Connect a 30-amp fused jumper between the battery positive voltage circuit of the starter motor relay switch circuit and the supply voltage circuit of the starter solenoid. Does the engine crank? | Go to Step 15 | Go to Step 11 | ||||
11 | Does the fuse in the jumper open? | Go to Step 20 | Go to Step 14 | ||||
12 | Test the control circuit of the starter motor relay for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | Go to Step 25 | Go to Step 21 | ||||
13 | Test the supply voltage circuit of the starter motor relay coil circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | Go to Step 25 | Go to Step 17 | ||||
14 | Test the supply voltage circuit of the starter solenoid for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | Go to Step 25 | Go to Step 18 | ||||
15 | Inspect for poor connections at the starter motor relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 25 | Go to Step 21 | ||||
16 |
Did you find and correct the condition? | Go to Step 25 | Go to Step 22 | ||||
17 | Inspect for poor connections at the ignition switch harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 25 | Go to Step 23 | ||||
18 | Inspect for poor connections at the starter thermal switch/solenoid. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 25 | Go to Step 24 | ||||
19 | Repair the open or high resistance in the battery positive voltage circuit of the starter motor relay switch circuit. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 25 | -- | ||||
20 | Repair the short to ground in the supply voltage circuit of the starter solenoid. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 25 | -- | ||||
21 | Replace the starter motor relay. Refer to Relay Replacement . Did you complete the replacement? | Go to Step 25 | -- | ||||
22 | Replace the following switches:
Did you complete the replacement? | Go to Step 25 | -- | ||||
23 | Replace the ignition switch. Refer to Ignition and Start Switch Replacement . Did you complete the replacement? | Go to Step 25 | -- | ||||
24 | Replace the starter. Refer to Starter Motor Replacement . Did you complete the replacement? | Go to Step 25 | -- | ||||
25 | Operate the system for which the symptom occurred. Did you correct the condition? | System OK | Go to Step 2 |
Step | Action | Yes | No | ||||
---|---|---|---|---|---|---|---|
Schematic Reference: Starting and Charging Schematics | |||||||
1 | Did you preform the Diagnostic System Check - Vehicle? | Go to Step 2 | |||||
2 | Turn the ignition switch to the START position. Does the engine crank? | Go to Testing for Intermittent Conditions and Poor Connections | Go to Step 3 | ||||
3 | Turn the ignition switch to the START position. Does the starter motor relay click? | Go to Step 11 | Go to Step 4 | ||||
4 | Is the vehicle equipped with a manual transmission? | Go to Step 5 | Go to Step 7 | ||||
5 |
Does the scan tool display Released/Applied? | Go to Step 7 | Go to Step 6 | ||||
6 |
Does the test lamp illuminate? | Go to Step 7 | Go to Step 8 | ||||
7 |
Does the test lamp illuminate? | Go to Step 19 | Go to Step 8 | ||||
8 |
Does the test light illuminate? | Go to Step 9 | Go to Step 10 | ||||
9 |
Does the test light illuminate? | Go to Step 17 | Go to Step 14 | ||||
10 |
Does the test lamp illuminate? | Go to Step 18 | Go to Step 15 | ||||
11 |
Does the test lamp illuminate? | Go to Step 12 | Go to Step 23 | ||||
12 | Connect a 30-amp fused jumper between the battery positive voltage circuit of the starter motor relay switch circuit and the supply voltage circuit of the starter solenoid. Does the engine crank? | Go to Step 17 | Go to Step 13 | ||||
13 | Does the fuse in the jumper open? | Go to Step 24 | Go to Step 16 | ||||
14 | Test the control circuit of the starter motor relay for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | Go to Step 29 | Go to Step 25 | ||||
15 | Test the supply voltage circuit of the starter motor relay coil circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | Go to Step 29 | Go to Step 21 | ||||
16 | Test the supply voltage circuit of the starter solenoid for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | Go to Step 29 | Go to Step 22 | ||||
17 | Inspect for poor connections at the starter motor relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 29 | Go to Step 25 | ||||
18 | Inspect for poor connections as follows:
Did you find and correct the condition? | Go to Step 29 | Go to Step 26 | ||||
19 | Inspect for poor connections at the harness connector of the PCM/ECM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 29 | Go to Step 20 | ||||
20 | Replace the PCM/ECM. Refer to Control Module References for replacement, setup, and programming. Is action complete? | Go to Step 29 | -- | ||||
21 | Inspect for poor connections at the ignition switch harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 29 | Go to Step 27 | ||||
22 | Inspect for poor connections at the starter solenoid. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 29 | Go to Step 28 | ||||
23 | Repair the open or high resistance in the battery positive voltage circuit of the Starter Motor relay switch circuit. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 29 | -- | ||||
24 | Repair the short to ground in the supply voltage circuit of the starter solenoid. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 29 | -- | ||||
25 | Replace the Starter Relay. Refer to Relay Replacement . Did you complete the replacement? | Go to Step 29 | -- | ||||
26 |
Did you complete the replacement? | Go to Step 29 | -- | ||||
27 | Replace the ignition switch. Refer to Ignition and Start Switch Replacement . Did you complete the replacement? | Go to Step 29 | -- | ||||
28 | Replace the starter. Refer to Starter Motor Replacement . Did you complete the replacement? | Go to Step 29 | -- | ||||
29 | Operate the system for which the symptom occurred. Did you correct the condition? | System OK | Go to Step 2 |