Notice: Refer to Fastener Notice in the Preface section.
- If necessary, perform the following:
1.1. | Install NEW seals to the thermostats. |
1.2. | Install the thermostats. |
1.3. | Install the thermostat cover and bolts. |
Tighten
Tighten the bolts to 21 N·m (15 lb ft).
1.4. | Install a NEW O-ring seal to the thermostat bypass pipe. |
1.5. | Install the thermostat bypass pipe to the thermostat housing. |
- Install a NEW thermostat bypass pipe to water pump O-ring seal.
- Install the thermostat housing crossover using NEW gaskets.
- Install the thermostat housing crossover bolts and nuts.
Tighten
Tighten the bolts/nuts to 21 N·m (15 lb ft).
- Install the water pump inlet pipe bolts.
Tighten
Tighten the bolts to 21 N·m (15 lb ft).
- Install the cooling fan pulley. Refer to
Cooling Fan Pulley Replacement .
- Install the fuel line bracket bolt at the thermostat housing crossover.
Tighten
Tighten the bolt to 21 N·m (15 lb ft).
- Install the turbocharger coolant return pipe hose.
- Position the turbocharger coolant return pipe hose clamp.
- With the power steering hoses attached, install the power steering pump to the Bracket. Refer to
Power Steering Pump Replacement .
- Install the water outlet tube. Refer to
Water Outlet Tube Replacement .
- Install the front oil fill tube. Refer to
Oil Filler Tube Replacement .
- Connect the engine coolant temperature (ECT) sensor electrical connectors. Refer to
Engine Coolant Temperature Sensor Replacement .
- Install the generator bracket. Refer to
Generator Bracket Replacement .
- Position the engine wiring harness to the retainer and secure the retainer.
- Install the engine wiring harness brackets and clamps to the thermostat housing and the air intake pipe with nut and bolt.
Tighten
Tighten the nut and bolt to 25 N·m (18 lb ft).
- With the A/C compressor hoses attached, install the AC compressor (3) to the compressor bracket.
- Install the A/C compressor bolts (1).
Tighten
Tighten the AC compressor bolts to 50 N·m (37 lb ft).
- Connect the A/C cut out switch electrical connector.
- Connect the air conditioning (A/C) compressor clutch electrical connector.
- Install the drive belt. Refer to
Drive Belt Replacement .
- Install the charge air inlet and outlet pipes. Refer to
Charge Air Cooler Inlet Pipe and Outlet Pipe Replacement.
- Install the upper fan shroud. Refer to
Fan Shroud Replacement .
- Connect the negative battery cables. Refer to
Battery Negative Cable Disconnection and Connection .
- Install the air cleaner. Refer to
Air Cleaner Assembly Replacement .
- Fill the cooling system. Refer to
Cooling System Draining and Filling .