- If the EGR valve cooler was replaced, perform the following steps:
1.1. | Position the EGR valve (3) to the cooler. |
Notice: Refer to Fastener Notice in the Preface section.
1.2. | Install the EGR valve bolts (2). |
Tighten
Tighten the bolts to 20 N·m (15 lb ft).
1.3. | Install the EGR valve cooler hose (4) and position the hose clamp. |
1.4. | Install NEW EGR valve gaskets (1). |
- If necessary, perform the following steps in order to install the EGR brackets:
2.1. | Position the EGR brackets (4). |
2.2. | Install the EGR bracket bolt (2). |
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
2.3. | Position the clip and install the fuel feed pipe nut (1). |
Tighten
Tighten the nut to 25 N·m (18 lb ft).
2.4. | Install the fuel injection fuel feed manifold bolt (3). |
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Position a NEW EGR valve cooler inlet gasket (1) to the EGR valve cooler.
- Position the EGR valve cooler (2) to the engine.
- Install the EGR valve temperature sensors (3). Refer to
Exhaust Gas Recirculation Valve Temperature Sensor Replacement - Position 1 and
Exhaust Gas Recirculation Valve Temperature Sensor Replacement - Position 2.
- Install the right exhaust pipe to EGR valve cooler bolts (2).
Tighten
Tighten the bolts to 53 N·m (39 lb ft).
- Install the EGR valve cooler rear bolts (1).
Tighten
Tighten the bolts to 25 N·m (18 lb ft).
- Install the EGR valve cooler front bolts (1).
Tighten
Tighten the bolts to 25 N·m (18 lb ft).
- Connect the engine wiring harness electrical connector (2) to the EGR valve.
- Position the EGR valve cooler hose/pipe.
- Position the EGR valve cooler hose clamp (2).
- Install the EGR valve cooler hose clamp nut (1).
Tighten
Tighten the bolt to 9 N·m (80 lb in).
- Position and connect the heater pipe the EGR valve cooler hose.
- Install the heater pipe bolts (2).
Tighten
Tighten the bolts to 25 N·m (18 lb ft).
- Position the heater pipe to EGR valve cooler hose clamp (1).
- Install the intake manifold tube. Refer to
Intake Manifold Tube Replacement .
- Install the right exhaust pipe. Refer to
Exhaust Pipe Replacement - Right Side
- Install the PCV pipe. Refer to
Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .
- Install the air cleaner. Refer to
Air Cleaner Assembly Replacement .
- Fill the cooling system. Refer to
Cooling System Draining and Filling .
- Install the engine cover. Refer to
Engine Cover Replacement .