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For 1990-2009 cars only

DTC P0622 6.6L / 8.1L

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0622: Generator F-Terminal Circuit

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Generator Field Duty Cycle Signal

P0622

P0622

P0622

P0622

Circuit/System Description

The engine control module (ECM) uses the generator field duty cycle signal circuit to monitor the duty cycle of the generator. The generator field duty cycle signal circuit connects to high side of the field windings in the generator. A pulse width modulated (PWM) high side driver in the voltage regulator turns the field windings ON and OFF. The ECM uses the PWM signal input to determine the generator load on the engine. This allows the ECM to adjust the idle speed to compensate for high electrical loads. The ECM monitors the status of the generator field duty cycle signal circuit. When the Ignition is in the RUN position and the engine is OFF, the ECM should detect a duty cycle near 0 percent. However, when the engine is running, the duty cycle should be between 5-95 percent.

Conditions for Running the DTC

    • No generator, crankshaft position (CKP) sensor, or camshaft (CMP) sensor DTCs are set.
    • Ignition ON engine OFF, for the Ignition ON test.
    • Engine running, engine speed less than 3,000 RPM for the RUN test.

Conditions for Setting the DTC

    • Ignition ON engine OFF, the ECM detects a PWM signal greater than 65 percent for 5 seconds.
    • Engine running, the ECM detects a PWM signal less than 5 percent for 15 seconds.

Action Taken When the DTC Sets

DTC P0622 is a C type DTC.

Conditions for Clearing the DTC

DTC P0622 is a C type DTC.

Diagnostic Aids

On vehicles equipped with a sense circuit connected to the voltage regulator. This circuit must have voltage for the charging system to operate properly. This circuit is used as a reference to control system voltage. All circuits must be tested at the generator before replacing any components. refer to system schematic to confirm if the vehicle being serviced uses the sense circuit as part of the charging system.

Reference Information

Schematic Reference

Starting and Charging Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Charging System Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

With the scan tool installed, ignition ON and the Engine running, observe the scan tool ECM GEN-F Terminal Signal parameter. The parameter should read between 5 and 95  percent.

Circuit/System Testing

  1. If DTC  P0621 is also set diagnose that DTC first, refer to Diagnostic Aids.
  2. Ignition OFF, disconnect the harness connector at the generator.
  3. Ignition ON, engine OFF, connect a test lamp to B+ and repeatedly probe the generator field duty cycle circuit X1 terminal  C, harness side while monitoring the scan tool ECM GEN-F Terminal Signal Parameter. It should change from less than 5 percent to above 95 percent.
  4. If the parameter was not affected by the test lamp, test the circuit for a short to voltage, short to ground, or an open/high resistance. If the circuit tests normal, replace the ECM.
  5. If the circuit tests normal replace the generator.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Generator Replacement
    •  Control Module References for ECM replacement, setup, and programming

DTC P0622 7.2L / 7.8L

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0622: Generator F-Terminal Circuit

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Generator Field Duty Cycle Signal

P0622

P0622

P0622

P0622

Circuit/System Description

The engine control module (ECM) uses the generator field duty cycle signal circuit to monitor the duty cycle of the generator and fault indication. The generator field duty cycle signal circuit connects to the high side of the field winding in the generator. A pulse width modulated (PWM) high side driver in the voltage regulator turns the field winding ON and OFF. The ECM uses the PWM signal input to determine the generator load on the engine. This allows the ECM to adjust the idle speed to compensate for high electrical loads.

The ECM monitors the state of the generator field duty cycle signal circuit. When the engine is running, the ECM should detect a duty cycle that varies up to 100 percent. The ECM monitors the PWM signal using a Ignition ON test and a RUN test. During the tests, if the ECM detects an out of range PWM signal, a DTC will set.

Conditions for Running the DTC

    • No generator, crankshaft position (CKP) sensor, or camshaft (CMP) sensor DTCs are set.
    • Ignition ON engine OFF, for the Ignition ON test.
    • Engine running, engine speed less than 3,000 RPM for the RUN test.

Conditions for Setting the DTC

    • Ignition ON engine OFF, the ECM detects a PWM signal greater than 65 percent for 5 seconds.
    • Engine running, the ECM detects a PWM signal less than 5 percent for 15 seconds.

Action Taken When the DTC Sets

DTC P0622 is a C type DTC.

Conditions for Clearing the DTC

DTC P0622 is a C type DTC.

Diagnostic Aids

On vehicles equipped with a sense circuit connected to the voltage regulator. This circuit must have voltage for the charging system to operate properly. This circuit is used as a reference to control system voltage. All circuits must be tested at the generator before replacing any components. Refer to system schematic to confirm if the vehicle being serviced uses the sense circuit as part of the charging system.

Reference Information

Schematic Reference

Starting and Charging Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Charging System Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Testing

  1. If DTC P0621 is also set diagnose that DTC first, refer to Diagnostic Aids.
  2. Ignition OFF, disconnect the harness connector at the generator.
  3. Ignition ON, test the generator field duty cycle circuit X1 terminal C for a short to ground or an open/high resistance or a short to voltage.
  4. If the circuit tests normal, replace the generator.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Generator Replacement