Generator Replacement LMM

Removal Procedure

Warning: Refer to Battery Disconnect Warning in the Preface section.

1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
2. Remove the air cleaner. Refer to Air Cleaner Assembly Replacement.
3. Remove the drive belt. Refer to Drive Belt Replacement.
4. Disconnect the engine wiring harness electrical connector (3) from the generator.
5. Reposition the engine wiring harness boot (7).
6. Remove the generator terminal nut (6).
7. Remove the engine wring harness terminal (5) from the generator.



8. Remove the generator bolts (4).
9. Remove the generator (1).

Installation Procedure

1. Install the generator (1).

Caution: Refer to Fastener Caution in the Preface section.

2. Install the generator bolts (4).

Tighten
Tighten the bolts to 50 N·m (37 lb ft).




3. Install the engine wring harness terminal (5) to the generator.
4. Install the generator terminal nut (6).

Tighten
Tighten the nut to 25 N·m (18 lb ft).

5. Position the engine wiring harness boot (7).
6. Connect the engine wiring harness electrical connector (3) to the generator.
7. Install the drive belt. Refer to Drive Belt Replacement.
8. Install the air cleaner. Refer to Air Cleaner Assembly Replacement.
9. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.

Generator Replacement LG4

Removal Procedure

1. Disconnect the negative battery cable. Refer to Battery Negative Cable Replacement.
2. Remove the drive belts. Refer to Drive Belt Replacement.



3. Remove the generator mounting bolts.
4. Remove the generator.
5. Disconnect the wiring connectors from the back of the generator.

Installation Procedure

Caution: Refer to Fastener Caution in the Preface section.




1. Install the generator pulley.

Tighten
Tighten the generator shaft nut to 100 N·m (75 lb ft).

2. Connect the wiring connectors to the back of the generator.

Hold the hex-shaped base on the output terminal when you tighten the nut.

Tighten
Tighten the generator output terminal nut to 12 N·m (100 lb in).

3. Install the generator to the mounting bracket with mounting bolts.



4. Tighten the generator mounting bolts.

Tighten
Tighten the mounting bolts to 88 N·m (65 lb ft).

5. Install the drive belt. Refer to Drive Belt Replacement for the 7.8L engine.
6. Connect the negative battery cable. Refer to Battery Negative Cable Replacement.

Generator Replacement LG5

Removal Procedure

1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
2. Disconnect the wiring connectors from the back of the generator.
3. Remove the drive belt. Refer to Drive Belt Replacement.
4. Remove the generator mounting bolts.
5. Remove the generator.

Installation Procedure

1. Install the generator.

Caution: Refer to Fastener Caution in the Preface section.

2. Install the generator mounting bolts.

Tighten
Tighten the mounting bolts to 50 N·m (37 lb ft).

3. Install the drive belt. Refer to Drive Belt Replacement.
4. Connect the wiring connectors to the back of the generator.

Tighten
Tighten the generator output terminal nut to 11 N·m (97 lb in).

5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.

Generator Replacement L18

Removal Procedure

1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
2. Remove the drive belt. Refer to Drive Belt Replacement for the 8.1L engine.
3. Reposition the wiring harness boot.
4. Remove the harness lead nut and lead from the generator stud.
5. Disconnect the generator electrical connector.



6. Remove the generator bolts.
7. Remove the generator.

Installation Procedure

Caution: Refer to Fastener Caution in the Preface section.




1. Install the generator.
2. Install the generator bolts.

Tighten
Tighten the generator bolts to 50 N·m (37 lb ft).




3. Connect the generator electrical connector.
4. Install the harness lead and nut to the generator stud.

Tighten
Tighten the harness lead nut to 9 N·m (80 lb in).

5. Position the wiring harness boot.
6. Install the drive belt. Refer to Drive Belt Replacement for the 8.1L engine.
7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.