• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. |
• | Review Strategy Based Diagnosis for an overview of the diagnostic approach. |
• | Diagnostic Procedure Instructions provides an overview of each diagnostic category. |
Circuit | Short to Ground | Open | Short to Voltage |
---|---|---|---|
Fuel Rail Pressure Sensor 5-Volt Reference Circuit | P0192, P02E8, P0409, P0462, P0642, P2453, P2454, P2564 | P0192 | -- |
Fuel Rail Pressure Sensor Signal Circuit 1 | P0192 | P0193 | P0193 |
Fuel Rail Pressure Sensor Signal Circuit 2 | P0192 | P0193 | P0193 |
Fuel Rail Pressure Sensor Signal Circuit 1 and 2 | P0192 | P0193 | P0193 |
Fuel Rail Pressure Sensor Ground Circuit | -- | P0193 | -- |
Circuit | Short to Ground | Open | Short to Voltage |
---|---|---|---|
Operating Conditions: Engine Running Parameter Normal Range: 25 MPa | |||
Fuel Rail Pressure Sensor 5-Volt Reference Circuit | 0.0 MPa | 0.0 MPa | -- |
Fuel Rail Pressure Sensor Signal Circuit 1 | 0.0 MPa | 246.6 MPa | 246.6 MPa |
Fuel Rail Pressure Sensor Signal Circuit 2 | 0.0 MPa | 246.6 MPa | 246.6 MPa |
Fuel Rail Pressure Sensor Signal Circuit 1 and 2 | 0.0 MPa | 246.6 MPa | 246.6 MPa |
Fuel Rail Pressure Sensor Ground Circuit | -- | 246.6 MPa | -- |
The common rail fuel system is comprised of two fuel pressure sections, a suction side between the fuel tank and the fuel supply pump and a high-pressure side between the fuel supply pump and the fuel injectors. Fuel is drawn from the fuel tank via a feed pump, then pumped into the fuel rail by two plungers, all of which are internal to the fuel supply pump. This high pressure is regulated by the engine control module (ECM) using the fuel rail pressure (FRP) regulator, dependant upon values from the FRP sensor attached to the fuel rail. In case of fuel rail overpressure, a pressure limiter valve threaded into the fuel rail will open to release overpressure and return fuel back to the fuel tank.
• | DTCs P0091, P0092, P0192, P0193, P0642 and P0643 are not set. |
• | The battery voltage is between 10-16 volts. |
• | The ignition is ON for longer than 2 seconds. |
• | The injectors are operating. |
The ECM detects that the actual fuel rail pressure is higher than desired pressure 10 MPa for longer than 30 seconds when commanded fuel supply is OFF.
• | DTC P0089 is a Type A DTC. |
• | The malfunction indicator lamp (MIL) is illuminated. |
• | The ECM records Freeze Frame data. |
• | DTC P0089 is a Type A DTC. |
• | The control module turns OFF the MIL after 3 consecutive ignition cycles that the diagnostic runs and does not fail. |
• | A current DTC, Last Test Failed, clears when the diagnostic runs and passes. |
• | A history DTC clears after 40 consecutive warm-up cycles if no failures are reported by this or any other emission related diagnostic. |
• | Clear the MIL and the DTC with a scan tool. |
• | An incorrectly installed fuel rail pressure (FRP) regulator or fuel system will cause this DTC to set. |
• | Air in fuel line will cause this DTC to set. |
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Verify the integrity of the fuel system and fuel rail pressure sensor by inspecting for the following conditions:
• | Damaged components |
• | Loose or improper installation |
Important: You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.
⇒ | If the pressure difference between the actual and desired pressure are more than 2 MPa, replace the fuel rail pressure sensor. |
⇒ | If the pressure difference between the actual and desired pressure are more than 2 MPa , replace the fuel pressure regulator. |
⇒ | If all circuits test normal, refer to Diagnostic Aids. |
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
• | Control Module References for ECM replacement, setup, and programming |