GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Air Temperature Actuator Ignition

1

1

--

--

Air Temperature Actuator Control

1

1

1

--

Air Temperature Actuator Ground

--

1

--

--

1. Air Temperature Actuator Inoperative

Circuit/System Description

The air temperature actuator is a 3-wire bi-directional electric motor. Ignition voltage, ground, and control circuits enable the actuator to operate. The control circuit uses a 0-12 volts linear-ramped signal to command the actuator movement. The 0 and 12 volt control values represent the opposite limits of the actuator range of motion. The values in between 0 and 12 volts correspond to the positions between the limits.

When the HVAC control assembly sets a commanded, or targeted, value, the control signal is set to a value between 0-12 volts. The actuator shaft rotates until the commanded position is reached. The module will maintain the control value until a new commanded value is needed.

Diagnostic Aids

Inspect the air temperature door and the air temperature actuator for the following conditions:

    • A misaligned air temperature actuator.
    • Broken or binding linkages or air temperature door.
    • An obstruction that prevents the air temperature door from operating within its full range of motion.
    • Missing seals to the air temperature door.
    • Misaligned seals to the air temperature door.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Manual HVAC Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

  1. Ignition ON, engine running, place the blower motor switch at the maximum speed position and the mode switch in the vent or panel position.
  2. Rotate the temperature control switch from the full COLD position to the full HOT position. The air temperature should follow the commanded states of full HOT to full COLD.

Circuit/System Testing

  1. Ignition OFF, disconnect the harness connector at the air temperature actuator.
  2. Test for less than 1.0 ohm between the ground circuit terminal 7 and ground.
  3. If greater than the specified range, test the ground circuit for an open/high resistance.
  4. Ignition ON, verify that a test lamp illuminates between the ignition circuit terminal 10 and ground.
  5. If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance.
  6. Install a DMM between the control circuit terminal 8 and ground. Command the actuator in both directions. Voltage on the control circuit should change from 0 volts when commanding the actuator in one direction to 12 volts in the other direction.
  7. If the voltage does not change as specified, test the control circuit for a short to voltage, short to ground, or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  8. If all circuits test normal, test or replace the air temperature actuator.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Temperature Valve Actuator Replacement
    •  Control Module References for HVAC replacement, setup, and programming