Evaporative Emission Canister Replacement 2500 Series

Note: Clean all evaporative emission (EVAP) line connections and surrounding areas prior to disconnecting, in order to avoid possible EVAP system contamination.

1. Remove the right side, rear bumper step pad. Refer to Rear Bumper Step Outer Pad Replacement.
2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
3. Disconnect the chassis wiring harness electrical connector (1) from the EVAP canister vent solenoid.



4. Disconnect the rear fuel tank EVAP canister quick connect fittings from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.
5. Remove the EVAP canister bolt.
6. Lower the vehicle half way.



7. Loosen the EVAP canister bracket nuts (1).



8. Using a flat bladed screwdriver, disengage the front bracket clip.



9. Using a flat bladed screwdriver, disengage the rear bracket clip.
10. Remove the EVAP canister.
11. Cap the EVAP lines in order to prevent possible EVAP system contamination.



12. Disconnect the EVAP canister vent solenoid line (1) quick connect fitting at the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.

1. Connect the EVAP canister vent solenoid line (1) quick connect fitting at the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.



2. Remove the caps from the EVAP lines.
3. Install the EVAP canister.
4. Using a flat bladed screwdriver, engage the rear bracket clip.



5. Using a flat bladed screwdriver, engage the front bracket clip.

Caution: Refer to Fastener Caution in the Preface section.




6. Tighten the EVAP canister bracket nuts (1).

Tighten
Tighten the nuts to 25 N·m (18 lb ft).




7. Raise the vehicle.
8. Install the EVAP canister bolt.

Tighten
Tighten the nuts to 25 N·m (18 lb ft).

9. Connect the rear fuel tank EVAP canister quick connect fittings to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.



10. Connect the EVAP canister vent solenoid (CVS) electrical connector (1).
11. Lower the vehicle.
12. Install the right side, rear bumper step pad. Refer to Rear Bumper Step Outer Pad Replacement.

Evaporative Emission Canister Replacement 1500 Series

Note: Clean all evaporative emission (EVAP) line connections and surrounding areas prior to disconnecting, in order to avoid possible EVAP system contamination.

1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
2. Remove the EVAP canister bracket bolts and lower the EVAP canister.
3. Disconnect the fuel tank EVAP line quick connect fittings (1) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.



4. Disconnect the EVAP canister vent solenoid quick connecting fitting (1) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.



5. Remove the EVAP canister.
6. If necessary, remove the EVAP canister to bracket bolt.
7. If necessary, remove the EVAP canister from the bracket.

1. If necessary, install the EVAP canister to the bracket.

Caution: Refer to Fastener Caution in the Preface section.

2. If necessary, install the EVAP canister to bracket bolt.

Tighten
Tighten the bolt to 25 N·m (18 lb ft).

3. Position the EVAP canister.



4. Connect the EVAP canister vent solenoid quick connecting fitting (1) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.



5. Connect the fuel tank EVAP line quick connect fittings (1) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service.
6. Install the EVAP canister bracket bolts.

Tighten
Tighten the bolts to 25 N·m (18 lb ft).

7. Lower the vehicle.