Important: Pull straight back on the transfer case in order to position the transfer case so that it can be rotated parallel to the transmission.
Important: When installing a new transfer case gasket, the gasket must be installed with the tab oriented up, and the yellow printing towards to front of the vehicle. Install the gasket without the use of any type of sealant or of lubricant.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Important: Ensure that the gasket is flush to the transmission prior to installing the nuts.
Tighten
Tighten the nuts to 50 N·m (37 lb ft).
Tighten
Tighten the bolts to 70 N·m (52 lb ft).
Tighten
Tighten the nuts to 40 N·m (30 lb ft).