Mode Door Replacement - Upper Visteon
Removal Procedure
- Remove the HVAC module assembly. Refer to
HVAC Module Assembly Replacement
.
- Disconnect the electrical connector (3) from the mode actuator (4).
- Remove the screws from the mode actuator (4).
- Remove the mode actuator (4) from the HVAC module assembly (1).
- Remove the wiring harness from the air distribution housing (1).
- Remove the screws from the air distribution housing (1).
- Remove the air distribution housing (1) from the HVAC module assembly (2).
- Remove the screws from the air distribution housing (1).
- Separate the air distribution housing halves.
- Remove the lever from the upper mode door (4).
- Remove the lever from the defrost door (2).
- Remove the door assembly (3) from the left air distribution housing (1).
- Remove the mode door (4) from the door assembly (3).
Installation Procedure
- Install the mode door (4) to the door assembly (3).
- Install the door assembly (3) to the left air distribution housing (1).
- Install the lever to the defrost door (2).
- Install the lever to the upper mode door (4).
- Install the air distribution housing halves.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the screws to the air distribution housing (1).
Tighten
Tighten the screws to 2 N·m (18 lb in).
- Install the air distribution housing (1) to the HVAC module assembly (2).
- Install the screws to the air distribution housing (1).
Tighten
Tighten the screws to 2 N·m (18 lb in).
- Install the wiring harness to the air distribution housing (1).
- Connect the electrical connector (3) to the mode actuator (4).
- Install the mode actuator (4) to the HVAC module assembly (1).
- Install the screws to the mode actuator (4).
Tighten
Tighten the screws to 2 N·m (18 lb in).
- Install the HVAC module assembly. Refer to
HVAC Module Assembly Replacement
.
Mode Door Replacement - Upper Delphi
Removal Procedure
Important: The upper mode door (6) is serviced with the upper HVAC module case (3).
- Remove the HVAC module. Refer to
HVAC Module Assembly Replacement
.
- Disconnect the electrical connector (3) from the mode actuator (4).
- Remove the screws from the mode actuator (4).
- Remove the mode actuator (4) from the HVAC module assembly (1).
- If equipped remove the heat stakes (1) from the HVAC module (2) with a screw driver and a hammer.
- If equipped remove the HVAC module assembly screws.
- Separate the HVAC module assembly.
- Remove the lever (7) from the upper mode door/upper HVAC module case (6).
Installation Procedure
- Install the lever (7) to the upper mode door/upper HVAC module case (6).
- Install the HVAC module assembly halves.
Notice: Refer to Fastener Notice in the Preface section.
Important: For every heat stake removed ensure that you install a screw.
- Install the screws to the HVAC module assembly.
Tighten
Tighten the screws to 1.6 N·m (14 lb in).
- Install the mode actuator to the HVAC module assembly.
- Install the screws to the mode actuator.
Tighten
Tighten the screws to 1.6 N·m (14 lb in).
- Connect the electrical connector to the mode actuator.
- Install the HVAC module assembly. Refer to
HVAC Module Assembly Replacement
.