Cause
| Correction
|
DEFINITION:
Loss of the transfer case drive torque during deceleration, acceleration,
or under load.
Review the
Symptoms - Transfer Case
and perform the necessary inspections.
|
Shift detent cam worn
|
- Inspect for excessive wear on the shift detent cam, not allowing
full shift fork travel. Refer to
Transfer Case Cleaning and Inspection
in Transfer Case - BW 4482-NR4
Unit Repair.
- Replace the faulty shift detent cam. Refer to
Transfer Case Disassemble
and
Transfer Case Assemble
in Transfer Case - BW 4482-NR4
Unit Repair.
|
High/low shift fork pads
|
- Inspect the shift fork pads for wear. Refer to
Transfer Case Cleaning and Inspection
in Transfer Case - BW 4482-NR4
Unit Repair.
- Replace the fork pads or other damaged components. Refer to
Transfer Case Disassemble
and
Transfer Case Assemble
in Transfer Case - BW 4482-NR4
Unit Repair.
|
Faulty high speed
teeth on range sleeve
|
- Inspect for the following conditions:
• | The input gear high speed engagement teeth for wear or damage |
• | The engagement teeth on the range sleeve for wear or damage |
- Replace the range sleeve if the teeth are faulty. Refer to
Transfer Case Disassemble
and
Transfer Case Assemble
in Transfer Case - BW 4482-NR4
Unit Repair.
- Replace the high/low planetary carrier assembly if the input gear
engagement teeth are faulty. Refer to
Transfer Case Disassemble
and
Transfer Case Assemble
in Transfer Case - BW 4482-NR4 Unit
Repair.
|
High/low planetary carrier
|
- Inspect the high/low planetary carrier for the following conditions:
• | Low speed engagement teeth worn or damaged |
• | Cracked carrier housing |
• | Pinion gear bushings worn or out of position |
• | Pinion gears broken or damaged teeth |
- Replace the high/low planetary carrier if any of the above conditions
are found. Refer to
Transfer Case Disassemble
and
Transfer Case Assemble
in Transfer Case - BW 4482-NR4 Unit Repair.
|
Faulty high/low range fork
|
- Inspect the high/low range fork for damage or wear. Refer to
Transfer Case Cleaning and Inspection
in Transfer Case -
BW 4482-NR4 Unit Repair.
- Replace the high/low range fork if faulty. Refer to
Transfer Case Disassemble
and
Transfer Case Assemble
in Transfer Case - BW 4482-NR4
Unit Repair.
|
Lockup shift assembly
|
- Inspect the lockup shift assembly for the following conditions:
• | Lock up collar teeth worn or damaged |
- Replace the lockup shift assembly if faulty. Refer to
Transfer Case Disassemble
and
Transfer Case Assemble
in Transfer Case - BW 4482-NR4
Unit Repair.
|
Planetary differential
|
- Inspect the planetary differential for the following conditions:
• | Cracked carrier housing |
• | Pinion gear bushings worn or out of position |
• | Pinion gears broken or damaged teeth |
- Replace the planetary differential if any of the above conditions
are found. Refer to
Transfer Case Disassemble
and
Transfer Case Assemble
in Transfer Case - BW 4482-NR4 Unit Repair.
|
Mainshaft front support bearing
|
- Inspect the bearing in the input gear and the mainshaft journal
for excessive wear. Refer to
Transfer Case Cleaning and Inspection
in Transfer Case - BW 4482-NR4 Unit Repair.
- Replace the bearing and the mainshaft if faulty. Refer
to
Transfer Case Disassemble
and
Transfer Case Assemble
in Transfer Case -
BW 4482-NR4 Unit Repair.
|
Sun gears
|
- Inspect the sun gears for broken or damaged teeth. Refer to
Transfer Case Cleaning and Inspection
in Transfer Case -
BW 4482-NR4 Unit Repair.
- Replace the sun gears if faulty. Refer to
Transfer Case Disassemble
and
Transfer Case Assemble
in Transfer Case - BW 4482-NR4
Unit Repair.
|