Fuel Level Sensor Replacement 1500 Series
Removal Procedure
- Remove the fuel tank module. Refer to
Fuel Tank Fuel Pump Module Replacement
.
- Using a small pick like tool, push in the retainer (1) in order to disengage
the electrical connector.
- Remove the fuel level sensor electrical connector from the module cover.
- Push the level sensor locking tangs (2) in towards the inside of the module
bucket.
- Slide the fuel level sensor up.
- Remove the fuel level sensor from the module.
Installation Procedure
- Install the fuel level sensor to the module.
- Position and slide the fuel level sensor
down.
- Ensure that the level sensor tangs (2) are engaged at
the bucket.
- Install the fuel level sensor electrical connector to the module cover.
- Ensure that the retainer (1) engaged the module cover.
- Install the fuel tank module. Refer to
Fuel Tank Fuel Pump Module Replacement
.
Fuel Level Sensor Replacement 1500 Series w/E85
Removal Procedure
- Remove the fuel tank module. Refer to
Fuel Tank Fuel Pump Module Replacement
.
- Disengage the retainers and slide the fuel level sensor up.
- Remove the fuel level sensor from the module.
- Disconnect the fuel level sensor electrical connectors (1).
Installation Procedure
- Connect the fuel level sensor electrical connectors (1).
- Install the fuel level sensor to the module.
- Position and slide the fuel level sensor down until the retainers engage the sensor.
- Install the fuel tank module. Refer to
Fuel Tank Fuel Pump Module Replacement
.
Fuel Level Sensor Replacement 2500 - 98.4L (26 gal) Tank - Front
Removal Procedure
- Remove the fuel tank module. Refer to
Fuel Tank Fuel Pump Module Replacement
.
- Disconnect the fuel level sensor electrical connector (1) from under the
module cover.
- Release the fuel level sensor retaining clip (1).
- Slide the fuel level sensor down off of the bucket.
Installation Procedure
- Slide the fuel level sensor up onto the bucket until
the sensor engages the retaining tab (1).
- Connect the fuel level sensor electrical connector
(1) under the module cover.
- Install the fuel tank module. Refer to
Fuel Tank Fuel Pump Module Replacement.
Fuel Level Sensor Replacement 2500 - 43.5L (11.5 gal) Tank - Rear
Removal Procedure
- Remove the fuel tank module. Refer to
Fuel Tank Fuel Pump Module Replacement.
- Disconnect the fuel level sensor electrical connector (3) from under the
module cover.
- Release the level sensor retaining clip (1).
- Slide the fuel level sensor (2) down off the bucket.
Installation Procedure
- Slide the fuel level sensor (2) up onto the bucket
until the sensor engages the retaining tab (1).
- Connect the fuel level sensor electrical connector (3) under the module
cover.
- Install the fuel tank module. Refer to
Fuel Tank Fuel Pump Module Replacement.