Callout
| Component Name
|
Preliminary Procedure
| • | Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated. |
| • | Clean all components in cleaning solvent and air dry. |
|
1
| Transfer Case High/Low Clutch Inner Splines
Tip
Inspect the inner splines for excessive looseness on the rear output shaft. |
2
| Transfer Case High/Low Clutch Teeth
Tip
Inspect the engagement teeth for chips or excessive wear. |
3
| Transfer Case High/Low Shift Fork Collar
Tip
Inspect the shift fork collar for wear. |
4
| Transfer Case High/Low Shift Fork Pads
Tip
Inspect the pads for wear. |
5
| Transfer Case High/Low Shift Fork
Tip
Inspect for cracks, broken areas, or other damage. The component must be replaced if damage is found. Refer to
High/Low Shift Fork Replacement
. |
6
| Transfer Case Control Actuator Shaft
Tip
Inspect the shaft splines for excessive wear. The component must be replaced if damage is found. Refer to
High/Low Shift Fork Replacement
. |
7
| Transfer Case Actuator Shaft Gear Splines
Tip
Witness marks at the location of the splines is normal. |
8
| Transfer Case Actuator Shaft Gear Teeth
Tip
Inspect for chipped teeth, excessively worn gear surfaces, and debris embedded in the root of the teeth. |
9
| Transfer Case High/Low Shift Fork Pin
Tip
Inspect the pin for wear. The component must be replaced if damage is found. Refer to
High/Low Shift Fork Replacement
. |
10
| Transfer Case High/Low Shift Fork Spring Assembly
Tip
Inspect the cam lobes for wear or roughness. The component must be replaced if damage is found. Refer to
High/Low Shift Fork Replacement
. |
11
| Transfer Case Shift Fork Spring
Tip
Inspect the spring for breakage. The component must be replaced if damage if found. Refer to
High/Low Shift Fork Replacement
. |
