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For 1990-2009 cars only

Auxiliary Generator Replacement 6.6 L Engine

Removal Procedure


    Object Number: 674573  Size: SH
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6 L.
  3. Disconnect the auxiliary generator electrical connector (4).

  4. Object Number: 700660  Size: SH
  5. Remove the auxiliary generator bolts.
  6. Remove the auxiliary generator.

  7. Object Number: 395686  Size: SH
  8. Remove the generator cable from the auxiliary generator, perform the following:
  9. 6.1. Slide the boot down revealing the terminal stud.
    6.2. Remove the generator cable nut from the terminal stud.
    6.3. Remove the generator cable.

    Object Number: 700661  Size: SH
  10. If required, remove the auxiliary generator bracket bolt.
  11. Remove the auxiliary generator bracket.

Installation Procedure


    Object Number: 700661  Size: SH
  1. If removed, install the auxiliary generator bracket.
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the auxiliary generator bracket bolt.
  4. Tighten
    Tighten the auxiliary generator bracket bolt to 50 N·m (37 lb ft).


    Object Number: 395686  Size: SH
  5. Install the generator cable to the auxiliary generator, perform the following:
  6. 3.1. Install the generator cable.
    3.2. Install the generator cable nut to the terminal stud.

    Tighten
    Tighten the generator cable nut to 9 N·m (80 lb in).

    3.3. Slide the boot over the terminal stud.

    Object Number: 700660  Size: SH
  7. Install the auxiliary generator.
  8. Install the auxiliary generator bolts.
  9. Tighten
    Tighten the auxiliary generator bolts to 50 N·m (37 lb ft).


    Object Number: 674573  Size: SH
  10. Connect the auxiliary generator electrical connector (4).
  11. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6 L.
  12. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .