Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect the negative
battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- If necessary, remove the engine sight shield. Refer to
Upper Intake Manifold Sight Shield Replacement
in Engine Mechanical
- 4.8L, 5.3L, and 6.0L.
- Remove the generator cable from the generator, perform the following:
3.1. | Reposition the boot to expose the stud. |
3.2. | Remove the generator cable nut. |
3.3. | Remove the generator cable from the stud. |
- Open the positive cable
junction block.
- Remove the generator cable nut.
- Remove the generator cable (2) from the junction block.
Installation Procedure
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the generator
cable (2) to the junction block.
- Install the generator cable nut.
Tighten
Tighten the generator cable nut to 9 N·m (80 lb in).
- Close the positive cable junction block.
- Install the generator cable to the generator, perform the following:
4.1. | Install the generator cable to the stud. |
4.2. | Install the generator cable nut. |
Tighten
Tighten the generator cable nut to 9 N·m (80 lb in).
4.3. | Position the boot to cover the stud. |
- If necessary, install the engine sight shield. Refer to
Upper Intake Manifold Sight Shield Replacement
in Engine Mechanical
- 4.8L, 5.3L, and 6.0L.
- Connect the negative battery
cable. Refer to
Battery Negative Cable Disconnection and Connection
.