GM Service Manual Online
For 1990-2009 cars only

Caution: Refer to Brake Fluid Irritant Caution in the Preface section.

Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in the Preface section.

Removal Procedure

  1. Apply the park brake and block the wheels.

  2. Object Number: 344196  Size: SH
  3. Remove the brake master cylinder. Refer to Master Cylinder Replacement .
  4. Remove the vacuum hose from the brake booster check valve.

  5. Object Number: 344194  Size: SH
  6. Remove the pushrod retaining clip (4) from the brake pedal stud (1).
  7. Remove the stop lamp switch (2) and the pushrod (3) from the brake pedal stud (1).

  8. Object Number: 344197  Size: SH
  9. Remove the 4 vacuum booster mounting nuts.
  10. Remove the vacuum booster.
  11. Remove the gasket from the booster and discard.

Installation Procedure


    Object Number: 344197  Size: SH
  1. Install the gasket to the booster.
  2. Install the vacuum booster.
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the 4 vacuum booster mounting nuts.
  5. Tighten
    Tighten the nuts to 36 N·m (27 lb ft).


    Object Number: 344194  Size: SH
  6. Install the pushrod (3) and the stop lamp switch (2) to the brake pedal stud (1).
  7. Install the pushrod retaining clip (4) to the brake pedal stud (1).
  8. Install the vacuum hose to the brake booster check valve.

  9. Object Number: 344196  Size: SH
  10. Install the master cylinder. Refer to Master Cylinder Replacement .
  11. Release the park brake and unblock the wheels.