GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the instrument panel hush panel.
  2. Remove the filter access door screw.
  3. Remove the filter access door from the HVAC module. Refer to

    HVAC Module Assembly


    Object Number: 349759  Size: LF
    (1)Recirculation Door Motor
    (1)Recirculation Door Motor
    (2)Mode Door
    (2)Mode Door
    (3)Mode Door Motor
    (3)Mode Door Motor
    (4)Temp Door Motor
    (4)Temp Door Motor
    (5)Blower Motor Resistor/Relay Assembly
    (6)Blower Motor
    .
  4. Remove the passenger compartment air filters.

Installation Procedure

  1. Install the passenger compartment air filters.
  2. Install the filter access door to the HVAC module. Refer to

    HVAC Module Components


    Object Number: 391386  Size: MF
    (1)Heater Core Cover
    (2)Heater Core
    (3)A/C Defroster Seal
    (4)Upper HVAC Module Case
    (5)Dash Seal
    (6)A/C Valve
    (7)Heater/Defroster Valve
    (8)Temperature Valve
    (9)A/C Valve Lever
    (10)Mode Valve Actuator
    (11)Heater/Defroster Valve Lever
    (12)Mode Valve Cam
    (13)Lower HVAC Module Case
    (14)Rear Heater Duct Seal
    (15)Temperature Valve Actuator Screw
    (16)Temperature Valve Actuator
    (17)HVAC Module Wiring Harness
    (18)Blower Motor Resistor/Relay Assembly
    (19)Blower Motor Acoustic Insulator
    (20)Blower Motor
    (21)Blower Motor Fan
    (22)Passenger Compartment Air Filter Access Door
    (23)Dash Seal
    (24)Evaporator Block Seal
    (25)Evaporator Core
    (26)Passenger Compartment Air Filters
    (27)Air Inlet Valve
    (28)Air Inlet Housing
    (29)Air Inlet Housing Seal
    (30)Air Inlet Actuator
    (31)Heater Core Pipe Seal
    .
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the filter access door screw.
  5. Tighten
    Tighten the screw to 1.6 N·m (14 lb in).

  6. Install the instrument panel hush panel.